Defender (1999-2002). Manual — part 100
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CHASSIS AND BODY
29
REPAIR
25. Position console and connect Lucar and
multiplug to cigar lighter.
26. Connect multiplugs to remaining switches.
27. Fit console and secure with screws.
28. Fit crash pad and secure with screws.
29. Fit demister vents and secure with screws.
30. Fit grab handle, secure with screws and fit Land
Rover decal.
31. Fit heater control to fascia and secure with
screws.
32. Position instrument pack and connect multiplugs.
33. Fit instrument pack to fascia and secure with
screws.
34. Fit radio. See ELECTRICAL, Repair.
35. Connect battery earth lead. See ELECTRICAL,
Repair.
GLASS - REAR DOOR - FROM 02MY
Service repair no - 76.31.02
Remove
1. Remove rear door mounting panel. See this
Section.
2. Loosen 2 nuts and remove door check strap
torsion bar and plate.
3. Remove check strap.
4. Remove inner and outer waist seal.
5. Remove screw from each glass channel.
6. Lower glass to bottom of door, lift over lower
edge and withdraw from door.
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CHASSIS AND BODY
30
REPAIR
Refit
7. Insert glass into channels and carefully push to
top of frame.
8. Secure glass channels with screws. Ensure
screw heads are down below bottom of channels
to prevent damage to glass.
9. Fit inner and outer waist seal to door.
10. Fit check strap.
11. Fit check strap torsion bar and tighten nuts to 10
Nm (7 lbf.ft) .
12. Fit rear door mounting panel. See this Section.
GLASS/SEALING RUBBER - TAIL DOOR - FROM
02MY
Service repair no - 76.31.22
Remove
1. Remove spare wheel from tail door.
2. Raise nut cover, remove nut and release wiper
arm.
3. Open rear door.
4. Remove CHMSL assembly. See
ELECTRICAL, Repair.
5. Disconnect 4 Lucar connections.
6. With assistance, from inside of vehicle apply
pressure to glass, relieve seal lip and carefully
remove glass.
WARNING: Wear suitable eye protection
when removing and refitting glass.
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CHASSIS AND BODY
31
REPAIR
7. Remove seal from glass.
CAUTION: Lay glass on felt covered
supports and be careful not to damage the
obscuration band. Do not stand on edge
as this can cause chips which subsequently
develop into cracks.
Refit
8. Clean glass and fit seal. Ensure seal is fully
located on glass.
9. Thoroughly clean the tail door glass mounting
flange.
10. Fit drawstring to seal.
11. Lubricate seal.
12. With assistance, position glass and seal to
aperture, locate lower edge and fit seal using
drawstring.
13. Clean glass and check seal fit.
14. Connect Lucars to heated rear screen.
15. Fit CHMSL assembly. See ELECTRICAL,
Repair.
16. Fit wiper arm to spindle, align blade to glass and
tighten nut to 18 Nm (13 lbf.ft).
17. Fit spare wheel and tighten nuts to 45 Nm (33
lbf.ft).
TRIM CASING - FRONT DOOR - FROM 02MY
Service repair no - 76.34.01
Remove
1. Remove 2 screws securing door pull and
remove door pull.
2. Remove screw securing door release
escutcheon and remove escutcheon.
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CHASSIS AND BODY
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REPAIR
3. Remove sill button guide.
4. Remove 2 studs securing trim casing.
5. Using a trim removal tool, release 11 fasteners
and remove trim casing.
NOTE: Do not carry out further
dismantling if component is removed for
access only.
6. Remove fasteners and anti-vibration pad from
trim casing
Refit
7. Fit anti-vibration pad and fasteners to trim
casing.
8. Position trim casing, align fasteners with holes in
door and press firmly into position.
9. Fit trim studs to casing.
10. Fit sill button guide.
11. Fit escutcheon to door handle and secure with
screw.
12. Fit door pull and secure with screws.
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