Defender (1999-2002). Manual — part 101
CHASSIS AND BODY
33
REPAIR
TRIM CASING - TAIL DOOR - FROM 02MY
Service repair no - 76.34.09
Remove
1. Remove 2 bolts securing rear door grab handle,
remove handle.
2. Remove escutcheon.
3. Carefully release 9 fasteners securing trim
casing to rear door and remove casing.
NOTE: Do not carry out further
dismantling if component is removed for
access only.
4. Remove 9 fasteners from trim pad.
Refit
5. Fit fasteners to trim casing.
6. Position trim casing and secure fasteners.
7. Fit escutcheon.
8. Fit grab handle and tighten bolts to 10 Nm (7
lbf.ft).
76
CHASSIS AND BODY
34
REPAIR
PLASTIC SHEET - FRONT DOOR - FROM 02MY
Service repair no - 76.34.26
Remove
1. Remove front door trim casing. See this
Section.
2. Release and discard plastic sheet.
Refit
3. Clean door contact area with white spirit.
4. Apply adhesive sealing strip to plastic sheet.
5. Position new plastic sheet to door and seal in
position, by applying hand pressure to centre
bottom of sheet first then move out from this
point in both directions applying an even
pressure to the seal, smooth out any creases.
6. Fit front door trim casing. See this Section.
PLASTIC SHEET - REAR DOOR - FROM 02MY
Service repair no - 76.34.28
Remove
1. Remove rear door trim casing. See this
Section.
2. Remove nut and disconnect check strap.
3. Release and discard plastic sheet.
Refit
4. Clean door contact area with white spirit.
5. Apply adhesive sealing strip to plastic sheet.
6. Position new plastic sheet to door and seal in
position, by applying hand pressure to centre
bottom of sheet first then move out from this
point in both directions applying an even
pressure to the seal, smooth out any creases.
7. Connect check strap, fit nut and tighten
sufficiently to allow check strap to pivot without
rattling.
8. Fit rear door trim casing. See this Section.
CHASSIS AND BODY
35
REPAIR
LOCK - TAIL DOOR - FROM 02MY
Service repair no - 76.37.16
Remove
1. Remove tail door trim casing. See this Section.
2. Remove 4 nuts securing tail door lock.
3. Partially withdraw lock assembly, carefully
disconnect central door locking rod from fulcrum
arm.
4. Remove lock assembly.
5. Remove door lock gasket.
NOTE: Do not carry out further
dismantling if component is removed for
access only.
6. Insert key in lock, depress lock barrel plunger
and withdraw barrel from lock.
Refit
7. Fit new barrel to lock.
8. Fit new door lock gasket.
9. Fit door locking rod to fulcrum, align lock. Fit and
tighten nuts to 10 Nm (7 lbf.ft ).
10. Close door and check for correct latching with
striker. Adjust striker if necessary. See
Adjustment.
11. Fit tail door trim casing. See this Section.
76
CHASSIS AND BODY
36
REPAIR
LOWER FASCIA PANEL - FROM 02MY
Service repair no - 76.46.05
Service repair no - 80.10.12
NOTE: This procedure also covers
removal of the air distribution control
cable, 80.10.12.
Remove
1. Disconnect battery negative lead. See
ELECTRICAL, Repair.
2. Remove steering column nacelle. See
STEERING, Repair.
3. Remove fascia console. See this Section.
4. Remove air vent control knobs.
5. Remove 6 screws, remove fascia closing panel
and collect nut plate.
6. Remove speakers. See ELECTRICAL, Repair.
7. Remove 2 screws and remove both door check
strap covers.
8. Remove 3 screws and remove end cap from
lower fascia panel.
9. Loosen grub screw and clamp plate bolt
securing air distribution cable. Release cable
from control lever.
10. Release screen demister tubes from lower fascia
panel.
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