Mitsubishi Lancer Evolution IX. Manual — part 368

DOOR

BODY

42-33

DOOR LOCK KEY CYLINDER SWITCH
CHECK <PASSENGER’S SIDE>

AC101318

3

2

1

Switch
position

Tester
connection

Specified
condition

LOCK

1

− 2

Less than 2
ohms

NEUTRAL
(OFF)

1

− 2, 2 − 3

Open circuit

UNLOCK

2

− 3

Less than 2
ohms

WINDOW GLASS RUNCHANNEL AND
DOOR OPENING WEATHERSTRIP

REMOVAL AND INSTALLATION

M1423003100449

<FRONT DOOR>

AC304409AB

Section A – A

<Front door>

Sealant: 3M ATD Part No.8633 or equivalent

Door

: Sectional view of

clip position

: Sectional view of

clip position

6

2

1

4

3

6

5

A

A

1

Waterproof film removal steps
•

Front door trim (Refer to GROUP
52A, Door trim

P.52A-12

).

•

Speaker (Refer to GROUP 54A,
Speaker

P.54A-78

).

1. Waterproof film
Door inner opening weatherstrip
removal steps
•

Scuff plate, centre pillar lower trim
and cowl side trim (Refer to GROUP
52A, Trims

P.52A-10

).

2. Door inner opening weatherstrip

(Body side)

Door outer opening weatherstrip
removal steps
•

Front door check mounting bolt (Door
side) (Refer to

P.42-26

).

<<

A

>> >>

A

<< 3. Door outer opening weatherstrip

Door window glass runchannel
removal
4. Door window glass runchannel
Door beltline inner weatherstrip
removal steps
•

Front door trim (Refer to GROUP
52A, Door trim

P.52A-12

).

5. Door beltline inner weatherstrip
Door beltline moulding removal steps
•

Door mirror assembly (Refer to
GROUP 51, Door mirror

P.51-35

).

•

Door window glass (Refer to

P.42-27

).

6. Door beltline moulding

DOOR

BODY

42-34

<REAR DOOR>

AC304418AB

Section A – A

Door

: Sectional view of

clip position

: Sectional view of

clip position

7

2

4

5

7

A

A

3

Section B – B

<Rear door>

Door

4

3

6

B

B

Sealant: 3M ATD Part No.8633 or equivalent

1

1

Waterproof film removal steps
•

Rear door trim (Refer to GROUP 52A,
Door trim

P.52A-12

).

1. Waterproof film
Door inner opening weatherstrip
removal steps
•

Scuff plate, centre pillar lower trim
and cowl side trim (Refer to GROUP
52A, Trims

P.52A-10

).

2. Door inner opening weatherstrip

(Body side)

Door outer opening weatherstrip
removal steps
•

Rear door check mounting bolt (Door
side) (Refer to

P.42-26

).

3. Retainer weatherstrip

<<

A

>> >>

A

<< 4. Door outer opening weatherstrip

Door window glass runchannel
removal
5. Door window glass runchannel
Door beltline inner weatherstrip
removal steps
•

Rear door trim (Refer to GROUP 52A,
Door trim

P.52A-12

).

•

Centre sash upper (Refer to

P.42-27

).

6. Door beltline inner weatherstrip
Door beltline moulding removal steps
•

Door window glass (Refer to

P.42-27

).

•

Stationary glass (Refer to

P.42-27

).

7. Door beltline moulding

TRUNK LID

BODY

42-35

REMOVAL SERVICE POINT
<<A>> DOOR OUTER OPENING WEATH-
ERSTRIP REMOVAL

ACX00555

15 mm

8 mm

AB

4 mm

Thickness:
1 mm

Fabricated
tool

Make a fabricated tool as shown in the illustration to
remove the door weatherstrip.

INSTALLATION SERVICE POINT
>>A<< DOOR OUTER OPENING WEATH-
ERSTRIP INSTALLATION

The clip colour identifies the left and right weather-
strips so be sure to use the colours so as to install
correctly.

Applicable side

Identification colour

Right door

Pink

Left door

Natural (White)

TRUNK LID

SPECIAL TOOL

M1421000600245

Tool

Number

Name

Use

MB991244

MB991244

Torsion bar remover and
installer

Removal and installation of
trunk lid torsion bar

ON-VEHICLE SERVICE

TRUNK LID ADJUSTMENT

M1421001000042

1. If the clearance around the trunk lid panel

assembly is not uniform and locking and
unlocking of the trunk lid is difficult, make
adjustments to the trunk lid bumpers (refer to

P.42-36

) and trunk lid hinges (refer to

P.42-36

).

2. If the clearance around the trunk lid panel

assembly is uniform, but locking and unlocking of
the trunk lid is difficult, make adjustments to the
trunk lid bumpers (refer to

P.42-36

) and trunk lid

striker (refer to

P.42-36

).

Door outer opening weatherstrip
removal steps (Continued)

AC202324

AC202325

AC202913

A

A

A

A

AB

Section A – A

Trunk lid panel assembly

Side outer panel

Trunk lid panel

assembly

Side outer panel

TRUNK LID

BODY

42-36

3. If there is a difference in height between the side

outer panels and the side edges of the trunk lid
panel assembly, check the trunk lid hinges and, if
necessary, replace them

4. If the clearance around the trunk lid panel

assembly is not uniform, and the trunk lid can be
locked and unlocked smoothly, make adjustments
to the trunk lid bumpers (refer to

P.42-36

) and

trunk lid hinges (Refer to

P.42-36

).

5. If the locking and unlocking of the trunk lid still is

difficult after making the above adjustments,
adjust the trunk lid striker (Refer to

P.42-36

).

ADJUSTMENT OF CLEARANCE AROUND
TRUNK LID

M1421008100039

AC202897

Trunk lid panel
assembly

Trunk lid hinge

AB

Loosen the trunk lid panel assembly mounting bolts
and move the trunk lid panel assembly to make the
clearance around the trunk lid uniform.

TRUNK LID STRIKER ADJUSTMENT

M1421008200036

AC202898

Trunk lid striker

AB

After checking the trunk lid release cable for proper
routing, loosen the trunk lid striker mounting bolts.
Change the position of the trunk lid striker relative to
the trunk lid latch assembly so that trunk lid locking
and unlocking effort is correct.

TRUNK LID HEIGHT ADJUSTMENT

M1421008300066

AC207187

Section A – A

Trunk lid bumper

Trunk lid panel
assembly

A

A

Trunk lid bumper

Trunk lid panel assembly

AD

14 mm

Turn each trunk lid bumper until the height shown in
the drawing is reached. If the trunk lid panel height
on one side is different from that on the other side
(even after the trunk lid bumpers have been adjusted
to the height indicated in the drawing), turn the trunk
lid bumper(s) slightly to make fine adjustments to the
trunk lid panel height
NOTE: When the bumper is new, one full turn of the
trunk lid bumper changes the height approximately 3
mm. Turn it clockwise to reduce height. Turn it anti-
clockwise to increase height