Mitsubishi Lancer Evolution IX. Manual — part 316

AC212015 AB

MB991000

MB991017

DRIVESHAFT ASSEMBLY

REAR AXLE

27-39

CAUTION

Do not apply pressure to the wheel bearing by
the vehicle weight to avoid possible damage
when the driveshaft is removed. If, however, vehi-
cle weight must be applied to the bearing in mov-
ing the vehicle, temporarily secure the wheel
bearing by using the following special tools.

• Front hub remover and installer (MB991017)
• Spacer (MB991000)

INSTALLATION SERVICE POINTS
>>A<< DRIVESHAFT INSTALLATION

CAUTION

When installing the driveshaft, be careful that the
spline part of the driveshaft does not damage the
oil seal.

>>B<< WASHER/DRIVESHAFT NUT
INSTALLATION

CAUTION

Do not apply pressure to wheel bearing by the
vehicle weight to avoid possible damage to
wheel bearing before tightening the driveshaft
nut fully.

AC205992

AB

MB990767

Washer

1. Assemble the driveshaft washer in the illustrated

direction.

2. Tighten the driveshaft nut to the specified torque

with special tool front hub and end yoke holder
(MB990767).

Tightening torque: 225

± 25 N⋅m

INSPECTION

M1271003400081

• Check the driveshaft for damage, bending or cor-

rosion.

• Check the driveshaft spline part for wear or dam-

age.

• Check the boots for deterioration, damage or

cracking.

• Check the dust cover for damage or deteriora-

tion.

DRIVESHAFT ASSEMBLY

REAR AXLE

27-40

DISASSEMBLY AND REASSEMBLY

M1271003500204

CAUTION

• Be careful not to damage the ABS rotor, which is attached to the EBJ outer race during disassem-

bly and reassembly.

•

AC201162

N

N

N

N

11

10

8

9

2

7

1

6

5

N

3

4

N

2

1

7

6

5

3

4

11

10

8

9

2

1

5

4

10

8

9

2

1

5

4

2

1

7

5

4

EBJ repair kit

EBJ boot repair kit

TJ boot repair kit

TJ repair kit

Grease for TJ

Grease for EBJ

AC

Disassembly steps

>>

C

<< 1. TJ boot band (large)

>>

C

<< 2. TJ boot band (small)

<<

A

>> >>

B

<< 3. TJ case

4. Circlip
5. Snap ring

<<

A

>> >>

B

<< 6. Spider assembly

<<

B

>> >>

A

<< 7. TJ boot

8. EBJ boot band (large)
9. EBJ boot band (small)

<<

B

>> >>

A

<< 10. EBJ boot

11. EBJ assembly

Never disassemble the EBJ assembly except when replacing the EBJ boot.

Disassembly steps (Continued)

DRIVESHAFT ASSEMBLY

REAR AXLE

27-41

LUIBRICATION POINTS

AC103560AE

GREASE: REPAIR KIT GREASE
AMOUNT USED: 135 – 10 g

GREASE: REPAIR KIT GREASE
AMOUNT USED: 80 – 10 g

CAUTION

CAUTION

The driveshaft joint uses special
grease. Do not mix old and new or
different types of grease.

The driveshaft joint uses special
grease. Do not mix old and new or
different types of grease.

DRIVESHAFT ASSEMBLY

REAR AXLE

27-42

DISASSEMBLY SERVICE POINTS
<<A>> TJ CASE/SPIDER ASSEMBLY
REMOVAL

CAUTION

Do not disassemble the spider assembly.
1. Wipe off grease from the TJ case and spider

assembly.

2. If there is water or foreign material in the wiped

grease, be sure to clean the spider assembly.

<<B>> TJ BOOT/EBJ BOOT REMOVAL

ACX02368AB

Plastic tape

1. Wipe off grease from the shaft spline part.
2. Wrap plastic tape around the spline part on the TJ

side of the driveshaft so that TJ and EBJ boots
are not damaged when they are removed.

REASSEMBLY SERVICE POINTS
>>A<< EBJ BOOT/TJ BOOT INSTALLA-
TION

Wrap plastic tape around the spline part on the TJ
side of the driveshaft, and then install EBJ and TJ
boots.

>>B<< SPIDER ASSEMBLY/TJ CASE
INSTALLATION

CAUTION

Do not mix old and new or different types of
grease, as special grease is used in the joint.

AC102656 AC

After applying the specified grease to the TJ case,
insert the driveshaft and apply grease again.

Specified grease: Repair kit grease
Amount to use: 135

± 10 g

NOTE: The grease in the repair kit should be divided
in half for use, respectively, at the joint and inside the
boot.

>>C<< TJ BOOT BAND(SMALL)/TJ BOOT
BAND(LARGE) INSTALLATION

AC102657

A

AC

Set the TJ boot bands at the specified distance in
order to adjust the amount of air inside the TJ boot,
and then tighten the TJ boot band(large) and TJ boot
band(small) securely.

Standard value (A): 90

± 3 mm