Mitsubishi Montero (1991+). Manual — part 296
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MONTERO
Loosen swivel nut on transmission control rod. See Fig. 6.
Ensure shift and transmission levers are both in Neutral. Tighten
swivel nut.
Fig. 6: Adjusting Shift Linkage (Montero)
Courtesy of Mitsubishi Motor Sales of America.
EXCEPT MONTERO
Adjust shift cable at transaxle/transmission end of cable.
Place shift lever Neutral. Ensure shift lever and neutral safety
switch are in Neutral position. If cable was replaced, ensure toothed
washer is installed (if equipped). See Fig. 7. Turn adjuster at cable
end so it fits into manual lever on transaxle/transmission, and no
slack exists in cable. See Fig. 7.
Fig. 7: Adjusting Shift Cable (Except Montero)
Courtesy of Mitsubishi Motor Sales of America.
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SHIFT LEVER SLEEVE
NOTE: Pickup does not have shift lever sleeve.
EXCEPT PICKUP
To adjust shift lever sleeve, remove shift handle on top of
shift lever. With lever in Neutral, turn sleeve so distance between
sleeve and lever end is .60-.63" (15.2-16.0 mm). See Fig. 8. Ensure
beveled side of sleeve faces toward push button (if equipped).
Fig. 8: Adjusting Shift Lever Sleeve (Except Pickup)
Courtesy of Mitsubishi Motor Sales of America.
NEUTRAL SAFETY SWITCH
EXCEPT MONTERO & PICKUP
1) Place shift and manual control levers in Neutral. For
adjustment, turn switch body in order to align small end of manual
control lever with corresponding flange on switch body. Tighten switch
mounting bolts to 84-108 INCH lbs. (10-12 N.m).
CAUTION: DO NOT drop switch body.
2) Loosen nut at end of transaxle control cable, and lightly
pull in direction of switch. Tighten nut to 84-120 INCH lbs. (10-14 N.
m). See Fig. 9.
3) Ensure selector lever is in Neutral. Ensure lever
functions correctly at transaxle, in range corresponding to that
indicated by selector lever.
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Fig. 9: Adjusting Inhibitor (Neutral Safety) Switch (Except
Montero, Pickup)
Courtesy of Mitsubishi Motor Sales of America.
MONTERO
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1) Neutral safety switch is located under shift lever
console. Set shift lever so pin at end of rod is positioned correctly.
See Fig. 10.
2) Using an ohmmeter, check continuity between Black/Yellow
wires when neutral safety switch is moved back and forth. Mark
bracket.
3) Tighten neutral safety switch mounting screws so clearance
between switch and selector lever is .1" (2.5 mm).
Fig. 10: Adjusting Neutral Safety Switch (Montero)
Courtesy of Mitsubishi Motor Sales of America.
PICKUP
Neutral safety switch is part of transmission-mounted neutral
safety/back-up light switch assembly, and is non-adjustable.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
Application Ft. Lbs. (N.m)
Drain Plug
Transaxle/Transmission
Montero . . . . . . . . . 13-17 (18-23)
All Other Models . . . . . . 22-25 (30-35)
Transfer Case . . . . . . . 22-25 (30-35)
INCH Lbs. (N.m)
Oil Filter/Screen Bolt
Except Montero & Pickup . . . . 48-60 (5.4-6.8)
Montero . . . . . . . . 43-52 (4.9-5.9)
Pickup . . . . . . . . . . 35 (4.0)
Oil Pan Bolt
Eclipse & Montero . . . . . .. 36-42 (4.0-4.8)
Pickup . . . . . . . . . . 156 (18)
All Other Models . . . . . . 84-108 (9.5-12.2)
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