Acura RL (1996-2004 year). Manual — part 464
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5. Remove the differential carrier from the differential
case.
DIFFERENTIAL CARRIER
DIFFERENTIAL CASE
6. Remove the oil guide pipe.
OIL GUIDE
PIPE
7. Hold the drive pinion with a 1 1/4" (32 mm) hex bit
and socket as shown.
DRIVE PINION
1 1/4" (32 mm) HEX BIT and SOCKET
(Commercially available)
8. Raise the locknut tab from the groove of the drive
pinion, and remove the locknut, thrust washer and
pinion hub.
NOTE: Be sure the tab of the locknut is completely
clear of the groove or damage to the threads can
occur.
TAB
LOCKNUT
Replace.
THRUST WASHER
PINION HUB
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Differential Assembly
Disassembly (cont'd)
9. Remove the oil seal, then remove the thrust washer.
Use a plastic hammer to carefully tap the drive pin-
ion out of the tapered roller bearing, then remove
the bearing.
OIL SEAL
Replace.
TAPERED ROLLER
BEARING
THRUST WASHER
10. Remove the drive pinion, pinion spacer and thrust
washers.
THRUST WASHERS
PINION SPACER
Replace.
DRIVE PINION
11. Remove the bearing outer races, thrust washers and
79.5 mm thrust shims from the differential case by
heating the differential case to about 212°F (100°C).
NOTE:
Do not heat the differential case in excess of 212°F
(100°C).
If the bearing outer race was removed by heating,
allow the differential case to cool to room tem-
perature.
Replace the tapered roller bearing with a new one
whenever the bearing outer race is replaced.
BEARING OUTER RACES
THRUST WASHERS
79.5 mm
THRUST
SHIM(S)
(1 or 2 shims)
BEARING OUTER
RACE
DIFFERENTIAL
CASE
12. Remove the tapered roller bearing and 43 mm
thrust shim using a press as shown.
PRESS
TAPERED
ROLLER
BEARING
,43
mm
THRUST
SHIM
ATTACHMENT,
32 x 35 mm
BEARING SEPARATOR, O - 4 1/2 in
(Commercially available)
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Differential Carrier
Tapered Roller Bearing Replacement Backlash Inspection
1. Remove the tapered roller bearings using the bear-
ing separator and a press as shown.
NOTE: Support the differential carrier with your
hand so it does not fall and hit the ground when
pressed clear.
ATTACHMENT,
32 x 35 mm
PRESS
TAPERED
ROLLER
BEARING
BEARING SEPARATOR, 0 - 4 1/2 in
(Commercially available)
2. Install the both tapered roller bearings using the
special tool and a press as shown.
PRESS
STEEL BLOCK
ATTACHMENT,
45 x 55 mm I.D.
TAPERED ROLLER
BEARING
1. Remove the tapered roller bearings (see tapered
roller bearing replacement).
2. Install the left driveshaft and the intermediate shaft
in the side gears.
3. Measure the backlash of both pinion gears.
Standard: 0.05 - 0.15 mm (0.002 - 0.006 in)
Service Limit: 0.30 mm (0.012 in)
PINION GEARS
If the backlash exceeds the service limit, replace the
differential carrier.
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Differential Carrier
Ring Gear Replacement
1. Remove the bolts in a crisscross pattern, in several
steps, and remove the ring gear.
11 x 1.0 mm
118 N-m (12.0 kgf-m,
87 Ibf-ft)
DIFFERENTIAL
CARRIER
RING
GEAR
2.
Install the ring gear by tightening the bolts in a
crisscross pattern, in several steps. If the bolts are
difficult to tighten, make sure that the ring gear is
going onto the differential carrier correctly.
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