Acura RL (1996-2004 year). Manual — part 452
Clutch
Reassembly (cont'd)
7. Install the snap ring.
8. Remove the special tools.
9. Install the disc spring in the direction shown.
NOTE: The 3rd and the 4th clutches do not have
disc springs.
2nd and 1st-hold clutches:
Install in this direction.
CLUTCH DRUM
PISTON
Reverse and 1st clutches:
DISC SPRING
Install in this direction.
CLUTCH DRUM
10. Soak the clutch discs thoroughly in ATF for a mini-
mum of 30 minutes.
11. Starting with a clutch plate, alternately install the
clutch plates and discs. Install the clutch end plate
with the flat side toward the disc.
NOTE: Before installing the plates and discs, make
sure the inside of the clutch drum is free of dirt and
other foreign matter.
CLUTCH END PLATE
CLUTCH
DISC
12. Install the snap ring.
SCREWDRIVER
SNAP RING
DISC SPRING
SNAP RING
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13. Measure the clearance between the clutch end plate
and top disc with a dial indicator. Zero the dial indi-
cator with the clutch end plate lowered, and lift it up
to the snap ring. The distance that the clutch end
plate moves is the clearance between the clutch end
plate and top disc.
NOTE: Measure at three locations.
Clutch End Plate-to-Top Disc Clearance:
DIAL INDICATOR
TOP DISC
14. If the clearance is not within the service limits, select
a new clutch end plate from the following table.
NOTE: If the thickest clutch end plate is installed,
but the clearance is still over the standard, replace
the clutch discs and clutch plates.
PLATE NUMBER
1ST-HOLD CLUTCH END PLATES
REVERSE CLUTCH END PLATES
CLUTCH END PLATE
1ST, 2ND, 3RD and 4TH CLUTCH END PLATES
Thickness
SNAP RING
CLUTCH END
PLATE
Clearance
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Secondary Driven Gear Shaft
Components
Disassembly
1. Remove the set ring.
SET RING
Replace.
TAPERED ROLLER
BEARING
SECONDARY DRIVEN GEAR
SHAFT
TAPERED ROLLER
BEARING
SECONDARY DRIVEN GEAR
SHAFT OIL SEAL
Replace.
EXTENSION SHAFT
SET RING
Replace.
2. Remove the extension shaft from the secondary
driven gear shaft.
Oil Seal Replacement
1. Remove the oil seal from the secondary driven gear
shaft.
OIL SEAL
Replace.
SCREWDRIVER
2. Install the oil seal into the secondary driven gear
shaft using the special tools as shown.
DRIVER
ATTACHMENT,
52 x 55 mm
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Tapered Roller Bearing Replacement
NOTE:
• The bearing and outer race should be replaced as a set.
• If the bearing is replaced, inspect and adjust the bear-
).
1. Remove the tapered roller bearings from the sec-
ondary driven gear shaft using a press.
PRESS
COLLAR
SECONDARY DRIVEN
GEAR SHAFT
BEARING SEPARATOR, 0 - 4 1/2 in.
(Commercially available)
2. Install the bearings using the special tool and a press
as shown.
NOTE: Press the bearings in squarely until they bot-
tom.
PRESS
STEEL PLATE
ATTACHMENT,
45 x 55 mm I.D.
TAPERED ROLLER
BEARING
SECONDARY DRIVEN
GEAR SHAFT
ATTACHMENT,
45 x 55 mm I.D.
55 mm
Use this side for
torque converter
housing side bearing.
45 mm
Use this side for
transmission housing
side bearing.
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