Defender (1999-2002). Manual — part 15
MAINTENANCE
15
MAINTENANCE
FULL FLOW OIL FILTER
1. Renew full flow oil filter. See ENGINE , Repair.
GEARBOX OIL
WARNING: Avoid excessive skin contact
with used gearbox oil. Used gearbox oil
contains potentially harmful contaminants
which may cause skin cancer or other serious
skin disorders.
1. Renew gearbox oil. See MANUAL GEARBOX,
Adjustment.
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10
MAINTENANCE
16
MAINTENANCE
TRANSFER BOX OIL
WARNING: Avoid excessive skin contact
with mineral oil. Mineral oils remove the
natural fats from the skin, leading to
dryness, irritation and dermatitis.
Check
1. Remove underbelly panel. See CHASSIS AND
BODY, Repair.
2. Clean area around oil filler/level plug.
3. Remove oil filler/level plug.
4. Check that oil level is to bottom of oil filler/level
plug hole.
5. Remove all traces of sealant from threads of oil
filler/level plug.
6. Apply Loctite 290 to threads of oil filler/level plug
and tighten to 25 Nm (18 lbf.ft).
7. Remove all traces of oil from main casing.
8. Fit underbelly panel. See CHASSIS AND
BODY, Repair.
Renew
1. Remove underbelly panel. See CHASSIS AND
BODY, Repair.
2. Place a suitable container beneath transfer box
to catch any fluid spillage.
3. Clean area around oil filler/level and drain plugs.
4. Remove oil filler/level plug.
5. Remove oil drain plug.
6. Allow oil to drain.
7. Apply Loctite 290 to threads of oil drain plug.
8. Fit transfer box drain plug and tighten to 30 Nm
(22 lbf.ft).
9. Fill transfer box with recommended oil to bottom
of oil filler/level plug hole. See LUBRICANTS,
FLUIDS AND CAPACITIES, Information.
10. Remove all traces of sealant from threads of oil
filler/level plug.
11. Apply Loctite 290 to threads of oil filler/level plug
and tighten to 25 Nm (18 lbf.ft).
12. Remove all traces of oil from main casing.
13. Fit underbelly panel. See CHASSIS AND
BODY, Repair.
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MAINTENANCE
17
MAINTENANCE
FRONT AND REAR AXLE OIL
Renew
A - Front and rear axle, 90 models, front, 110/130
models.
B - Rear axle, 110/130 models.
WARNING: Avoid excessive skin contact
with used axle oil. Used axle oil contains
potentially harmful contaminants which
may cause skin cancer or other serious skin
disorders.
1. Ensure vehicle is level and place suitable tray
under axle to be drained.
2. Using 13mm square drive wrench, remove drain
and filler/level plugs from axle and allow oil to
drain completely.
3. Clean and refit drain plug.
4. Inject new oil, until it runs out from filler/level
hole. Allow excess oil to drain and wipe clean.
See LUBRICANTS, FLUIDS AND
CAPACITIES, Information.
5. Clean and refit filler/level plug.
Check
1. Ensure vehicle is level.
2. Using 13 mm square drive wrench, remove
filler/level plug.
3. If necessary inject new oiluntil oil runs out from
filler/level hole. Allow excess oil to drain and
wipe clean. See LUBRICANTS, FLUIDS AND
CAPACITIES, Information.
4. Clean and refit filler/level plug.
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10
MAINTENANCE
18
MAINTENANCE
PROPELLER SHAFTS
1. Clean area around front universal joint grease
nipple.
2. Apply recommended grease to the grease
nipple. See LUBRICANTS, FLUIDS AND
CAPACITIES, Information.
CLUTCH PIPES AND UNIONS
Check
1. Check route of clutch pipe from master cylinder
to slave cylinder. Ensure that pipe is correctly
retained and shows no signs of fluid leakage or
chafing.
2. Check unions for signs of fluid leakage.
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