Defender (1999-2002). Manual — part 16
MAINTENANCE
19
MAINTENANCE
PAS PIPES AND UNIONS
Check
1. Check PAS pipes for correct, secure routing and
signs of chafing.
2. Check for signs of fluid leakage from PAS pump,
hoses, and hose unions.
ENGINE, GEARBOX, TRANSFER BOX AND AXLES
Check
1. Check for oil leaks from engine, gearbox, tansfer
box, and front and rear axles. Pay particular
attention to areas around oil seals.
10
MAINTENANCE
20
MAINTENANCE
EXHAUST SYSTEM
1. Visually check condition of exhaust system for
signs of damage.
2. Check condition of exhaust heat shields.
3. Check exhaust system is firmly secured and
check condition of exhaust mounting rubbers,
clamps and brackets.
STEERING BOX AND SUSPENSION
1. Check steering box fixings. Tighten if necessary
to 81 Nm (60 lbf.ft).
2. Check LH and RH front radius arm fixings.
Tighten if necessary. See FRONT
SUSPENSION, Repair.
3. Check Panhard rod fixings. Tighten if necessary.
See FRONT SUSPENSION, Repair.
4. Check all rear axle fixings. Tighten if necessary.
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MAINTENANCE
21
MAINTENANCE
STEERING BALL JOINTS
1. Check for wear in joints by moving ball joint up
and down vigorously. If free movement is
apparent, fit a new joint assembly.
2. Check condition of steering ball joints paying
particular attention to dust covers.
NOTE: Any requirement to replace the
steering ball joints should be advised to
the customer as this will incur additional
labour and/or material cost and should not be
carried out without the authorisation of the
customer.
NOTE: Ball joints are lubricated for life
during manufacture and require no further
lubrication unless the rubber boot has
been dislodged or damaged. All joints should be
checked at specified service intervals, but more
frequently if vehicle is used under arduous
conditions.
10
MAINTENANCE
22
MAINTENANCE
SHOCK ABSORBERS
1. Check for signs of leakage from suspension
dampers.
2. Check for signs of suspension damper damage.
TOWING BRACKET
1. Check security of towing bracket.
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