Defender. Manual — part 171
![](/vehicles/onond/qug/lecmbuttig/jalesou.png)
5. Using the special tool, install the 5th gear.
6. Using the special tools, install the 5th/6th gear synchroniser
assembly onto the output shaft.
7.
WARNING: Care should be taken when using the hot
air gun. Failure to follow this instruction may result in
personal injury.
• NOTE: Heat the transmission housing to approx 100 °C (212
°F) using a hot air gun.
Using the special tool, install the countershaft outer bearing
race into the transmission housing.
8.
WARNING: Care should be taken when using the hot
air gun. Failure to follow this instruction may result in
personal injury.
• NOTE: Heat the transmission housing to approx 100 °C (212
°F) using a hot air gun.
![](/vehicles/onond/qug/lecmbuttig/buselesep.png)
Using the special tool, install the output shaft bearing.
9. Install the output shaft bearing retaining plate.
Tighten the bolts to 10 Nm (7 lb.ft).
10. NOTE: Install the components in the positions noted on
removal.
Install the components into the transmission housing using
the following sequence.
1. Countershaft roller bearing.
2. Reverse gear idler.
3. Reverse gear idler mounting.
4. Tighten the bolt to 27 Nm (20 lb.ft).
11.
WARNING: Care should be taken when using the hot
air gun. Failure to follow this instruction may result in
personal injury.
• NOTE: Heat the transmission housing to approx 100 °C (212
°F) using a hot air gun.
Using the special tool, install the countershaft bearing.
WARNING: Care should be taken when using the hot
![](/vehicles/onond/qug/lecmbuttig/inontht.png)
12.
WARNING: Care should be taken when using the hot
air gun. Failure to follow this instruction may result in
personal injury.
• NOTE: Heat the transmission housing to approx 100 °C (212
°F) using a hot air gun.
Using the special tool, install the input shaft bearing.
13. Install the bearing retaining plates.
Tighten the bolts to 10 Nm (7 lb.ft).
14. Secure the shaft assemblies together.
1. Use suitable tie straps at the positions shown.
2. Make sure the input shaft does not become
detached.
15.
WARNING: Care should be taken when using the hot
air gun. Failure to follow this instruction may result in
personal injury.
• NOTE: Heat up the special tools with a hot air gun to around
100 °C and then transfer them to the bearings.
Using the special tools, apply heat to the bearing centre
![](/vehicles/onond/qug/lecmbuttig/omerd.png)
races.
16. Install the output shaft and countershaft assemblies.
Remove and discard the tie straps.
17. Install the 3rd/4th and 5th/6th gear selectors.
Tighten the bolts to 37 Nm (27 lb.ft).
18. Install the main selector.
1. Secure the bearings with grease.
grease
2. Install the main selector.
19. Install the centre bearings.
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