Defender. Manual — part 296
Front End Sheet Metal Repairs - Front Wheelhouse
Removal and Installation
Removal
1. Remove the front wheel speed sensor and shield, if fitted.
For additional information, refer to:
Front Wheel Speed
Sensor
(206-09 Anti-Lock Control - Traction Control, Removal
and Installation).
2. Remove the front fender top panel. For additional
information, refer to:
Front Fender Top Panel LH
(501-27
Front End Sheet Metal Repairs, Removal and Installation).or
For additional information, refer to:
Front Fender Top Panel
RH
(501-27 Front End Sheet Metal Repairs, Removal and
Installation).
3. Collect the wheelhouse.
Installation
1. Fit the wheelhouse.
2. Fit the front fender top panel. For additional information,
refer to:
Front Fender Top Panel LH
(501-27 Front End Sheet
Metal Repairs, Removal and Installation).or
For additional information, refer to:
Front Fender Top Panel
RH
(501-27 Front End Sheet Metal Repairs, Removal and
Installation).
3. Fit the front wheel speed sensor and shield, if fitted.
For additional information, refer to:
Front Wheel Speed
Sensor
(206-09 Anti-Lock Control - Traction Control, Removal
and Installation).
Front End Sheet Metal Repairs - Hood Latch Panel
Removal and Installation
Removal
1. Disconnect the battery ground cable.
For additional information, refer to:
Battery Disconnect and
Connect
(414-01 Battery, Mounting and Cables, General
Procedures).
2. Remove the radiator grille.
For additional information, refer to:
Radiator Grille
(501-08
Exterior Trim and Ornamentation, Removal and Installation).
3. Remove the cooling fan upper shroud.
Release the 6 clips.
4. Loosen the hood release cable.
5. Remove the hood latch panel.
Remove the 4 nuts and studs.
Installation
1. To install, reverse the removal procedure.
1. To install, reverse the removal procedure.
Tighten the nuts to 23 Nm (17 lb.ft).
2. Connect the battery ground cable.
For additional information, refer to:
Battery Connect
(414-01
Battery, Mounting and Cables, General Procedures).
Front End Sheet Metal Repairs - Windshield Frame
Removal and Installation
Removal
1. Disconnect both battery leads, negative lead first.
2. Raise side of vehicle.
3. Remove front and centre headlining sections.
4. Remove both A-pillart trims.
5. Remove front door aperture seals.
6. Release upper front corner of rear door aperture seal.
7. Remove both wiper pivot arms.
For additional information, refer to:
Front Wiper Pivot Arm
(501-16 Wipers and Washers, Removal and Installation).
8. Remove windshield.
9. Remove all roof fixings, back to the B-pillar.
10. Release sealant securing front edge of roof.
11. Insert wedges into top of both B-pillars. This will allow
access for removal of screen aperture.
12. With assistance remove windshield frame.
Installation
1. Prepare and clean panel joint faces.
2. NOTE: When refitting, ensure windshield frame is correctly
fitted onto location pins in bulkhead.
Reverse removal procedure. Fit new foam seal to top edge of
windshield frame.
3. NOTE: White roof vehicles use a white sealant. Coloured roof
vehicles use a black sealant.
When applying sealant to top edge of windshield frame, the
correct colour sealant must be used, see note below.
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