Defender. Manual — part 297
Roof Sheet Metal Repairs - Roof Panel
Removal and Installation
Removal
1. Disconnect both battery leads, negative lead first.
2. Remove rear bench seats.
3. Remove front, centre and rear sections of headlining.
4. Remove all bolts securing roof.
5. Carefully cut sealant securing front edge of roof to windshield
aperture.
Installation
1. Prepare and clean panel joint faces.
2. Reverse removal procedure.
Side Panel Sheet Metal Repairs - Front Rocker Panel
Removal and Installation
Removal
1. Remove bolts securing front rocker panel to body, discard
seal.
Installation
1. Prepare and clean panel joint faces. Refit new seal.
2. Reverse removal procedure.
Side Panel Sheet Metal Repairs - Rear Rocker Panel
Removal and Installation
Removal
• NOTE: When replacing the rear rocker panel, the dogleg lower panel must also be replaced.
1. Disconnect both battery leads, negative lead first.
2. Remove door aperture seal.
3. Remove rear wheelhouse eyebrow.
4. Remove rivets and bolts securing rocker panel and dogleg
panel to the body.
Installation
1. Prepare and clean panel joint faces.
2. Reverse removal procedure.
Side Panel Sheet Metal Repairs - B and C-Pillar Assembly
Removal and Installation
Removal
1. Disconnect both battery leads, negative lead first.
2. Remove rear door and striker.
3. Remove front safety belt retractor.
For additional information, refer to: Front Safety Belt
Retractor (501-20, Removal and Installation) /
Front Safety Belt Retractor
(501-20 Safety Belt System,
Removal and Installation).
4. Remove front and rear carpets.
5. Remove front seat.
6. Remove rear seat.
7. Remove front, centre and rear sections of headlining.
8. NOTE: Assembly is held on with bolts.
Remove front and rear rocker panels. For additional
information, refer to: (501-29 Side Panel Sheet Metal Repairs)
Front Rocker Panel
(Removal and Installation),
Rear Rocker Panel
(Removal and Installation).
Installation
1. Prepare and clean panel joint faces.
2. Reverse removal procedure.
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