Frelander 2. Manual — part 85
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Rear Drive Axle/Differential - Differential Case
Removal and Installation
Removal
• NOTE: Removal steps in this procedure may contain installation details.
1.
WARNING: Make sure to support the vehicle with axle
stands.
Raise and support the vehicle.
1.
Remove the LH rear wheel and tire.
Refer to:
Wheel and Tire
(204-04 W heels and Tires, Removal and
Installation).
2.
W ith assistance, remove the rear muffler.
Refer to:
Exhaust System
(309-00A Exhaust System - I6 3.2L Petrol,
Removal and Installation).
3.
4.
WARNING: Do not lever the driveshaft joints to
release from the power transfer unit or the rear
differential flanges.
• CAUTIONS:
Mark the components to aid installation.
Make sure that the driveshaft is supported with
suitable retaining straps.
Discard the bolts.
4.
5.
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6.
Remove the LH rear halfshaft.
Refer to:
Rear Halfshaft LH
(205-05 Rear Drive Halfshafts, Removal
and Installation).
7.
Using a transmission jack, support the differential case.
8.
9.
CAUTION: Mark the components to aid
installation.
Discard the bolts.
9.
10.
CAUTION: Mark the components to aid
installation.
Discard the bolts.
10.
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Carefully release the RH inboard halfshaft joint from
the differential and tie aside.
11.
12.
Carefully lower and remove the differential case.
13.
14. NOTE: Do not disassemble further if the component
is removed for access only.
14.
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15.
Installation
1.
CAUTION: Make sure that the area around the component is
clean and free of foreign material.
Install a new O-ring seal to the active on-demand coupling.
1.
2. CAUTIONS:
Make sure that the area around the component is clean and
free of foreign material.
Make sure that new bolts are installed.
Align the active on-demand coupling to the differential and tighten
the bolts.
Torque: 24 Nm
2.
Install the rear differential support bracket.
Torque: 35 Nm
3.
Using a transmission jack, carefully raise the assembly.
4.
Connect the differential breather lines.
5.
Secure the RH inner halfshaft joint to the differential.
6.
7. CAUTIONS:
Make sure that the installation marks are aligned.
Make sure that new bolts are installed.
Install the rear differential front bush retaining bolts.
Torque: 175 Nm
7.
8. CAUTIONS:
Make sure that the installation marks are aligned.
Make sure that new bolts are installed.
8.
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