Frelander 2. Manual — part 84

Rear Drive Axle/Differential - Active On-Demand Coupling Oil Pump

Removal and Installation

Removal

1.

WARNING: Make sure to support the vehicle with axle

stands.

Raise the vehicle on the lift.

1.

Remove the drive pinion flange.

Refer to:

Drive Pinion Flange

(205-02 Rear Drive Axle/Differential,

Removal and Installation).

2.

3.

4. CAUTIONS:

Be prepared to collect escaping oil.

Make sure that the area around the component is

clean and free of foreign material.

Discard the O-ring seals.

4.

Installation

1.

CAUTION: Only use the specified material to lubricate the

seals.

Lubricate the O-ring seals.

Refer to:

Specifications

(205-02 Rear Drive Axle/Differential,

Specifications).

1.

Install the new O-ring seals.

2.

3.

CAUTION: Make sure that the area around the component is

clean and free of foreign material.

Install the oil pump.

3.

Torque: 6 Nm

Connect the electrical connector.

4.

Install the drive flange.

Refer to:

Drive Pinion Flange

(205-02 Rear Drive Axle/Differential,

Removal and Installation).

5.

Check and top-up the active on-demand coupling fluid level.

Refer to:

Active On-Demand Coupling Filling

(205-02 Rear Drive

Axle/Differential, General Procedures).

6.

Rear Drive Axle/Differential - Active On-Demand Coupling Drive Pinion Seal

Removal and Installation

Special Tool(s)

100-012
Slide Hammer

205-862-1
Installer, Active On-demand Pinion Seal

308-529
Remover, Seals

Removal

1.

WARNING: Make sure to support the vehicle with axle

stands.

Raise the vehicle on the lift.

1.

Remove the differential drive flange.

Refer to:

Drive Pinion Flange

(205-02 Rear Drive Axle/Differential,

Removal and Installation).

2.

Carefully remove and discard the pinion oil seal.

Special Tool(s):

308-529

,

100-012

3.

Installation

1.

CAUTION: Only use the specified material to lubricate the

seals.

1.

Lubricate the oil seal.

Refer to:

Specifications

(205-02 Rear Drive Axle/Differential,

Specifications).

Using the special tool, install a new oil seal.

Special Tool(s):

205-862-1

Tap in the seal until the head of the drift is
against the active on-demand coupling housing.

2.

Install the differential drive flange.

Refer to:

Drive Pinion Flange

(205-02 Rear Drive Axle/Differential,

Removal and Installation).

3.

Install the exhaust system.

Refer to:

Exhaust System

(309-00B Exhaust System - TD4 2.2L

Diesel, Removal and Installation).

4.