Nissan Qashqai (2007-2010). Manual — part 622
ADAPTER CASE
DLN-61
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY30A]
C
E
F
G
H
I
J
K
L
M
A
B
DLN
N
O
P
DISASSEMBLY AND ASSEMBLY
ADAPTER CASE
M/T
M/T : Exploded View
INFOID:0000000000972137
1.
Adapter case oil seal (outer)
2.
O-ring (outer)
3.
Adapter case oil seal (inner)
4.
Adapter case
5.
O-ring (inner)
6.
Ring gear shaft
7.
Ring gear adjusting shim
(adapter case side)
8.
Ring gear shaft bearing
(adapter case side)
9.
Ring gear
10. Ring gear nut
11.
Ring gear shaft bearing
(transfer case side)
12. Ring gear adjusting shim
(transfer case side)
13. Transfer case
14. Air breather hose
15. Air breather tube
16. Gasket
17. Filler plug
18. Drain plug
19. Plug
20. Drive pinion
21. Drive pinion adjusting shim
22. Drive pinion bearing (front side)
23. Collapsible spacer
24. Drive pinion bearing (rear side)
25. Drive pinion oil seal
26. Companion flange
27. Lock nut
A: Oil seal lip
JSDIA0212GB
DLN-62
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY30A]
ADAPTER CASE
M/T : Disassembly
INFOID:0000000000972138
1.
Remove O-ring (outer) from adapter case.
2.
Remove adapter case mounting bolts (
).
3.
Lightly tap adapter case with a plastic hammer to remove
adapter case.
4.
Remove O-ring (inner) from adapter case.
5.
Remove adapter case oil seal (outer/inner) with a screwdriver.
CAUTION:
Be careful not to damage adapter case.
M/T : Assembly
INFOID:0000000000972139
1.
Install O-ring (inner) to adapter case.
CAUTION:
• Never reuse O-ring (inner).
• Apply multi-purpose grease to O-ring (inner).
2.
Install adapter case to the transfer case.
: Apply gear oil.
: Apply anti-corrosive oil.
: Apply Genuine Liquid Gasket, Three Bond TB1215 or equivalent.
Refer to
for symbols not described on the above.
SDIA3076J
JSDIA0252ZZ
SDIA3078J
ADAPTER CASE
DLN-63
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY30A]
C
E
F
G
H
I
J
K
L
M
A
B
DLN
N
O
P
3.
Apply anti-corrosive oil onto threads and seats of bolts (
), and
tighten with the specified torque.
4.
Check backlash, tooth contact, total preload and companion
flange runout. Refer to
.
CAUTION:
Measure the total preload without the adapter case oil seal
(outer/inner).
5.
Install adapter case oil seal (inner) (1) to the adapter case with
drifts.
CAUTION:
• Never reuse oil seal.
• Apply multi-purpose grease onto oil seal lips, and gear oil
onto the circumference.
• Install adapter case oil seal (inner) in the direction shown in the figure.
6.
Install adapter case oil seal (outer) (1) to the adapter case with
drifts so that it becomes flush with adapter case end surface.
CAUTION:
• Never reuse oil seal.
• Apply multi-purpose grease onto oil seal lips, and gear oil
onto the circumference.
• Install adapter case oil seal (outer) in the direction shown
in the figure.
7.
Install O-ring (outer) to the adapter case.
M/T : Inspection After Disassembly
INFOID:0000000000972140
Check items below. If necessary, replace them with new ones.
CASE
Check the bearing mounting surface for wear, cracks and damages.
CVT
CVT : Exploded View
INFOID:0000000001055630
SDIA3076J
A
: Drift (SST: ST30720000)
B
: Drift (SST: ST27861000)
C
: Drift (commercial service tool)
Dimension “D”
: 0 – 1.0 mm
A
: Drift (SST: ST30720000)
B
: Drift (SST: ST27861000)
C
: Drift (commercial service tool)
JSDIA0259ZZ
JSDIA0214ZZ
DLN-64
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY30A]
ADAPTER CASE
CVT : Disassembly
INFOID:0000000001056008
1.
Adapter case oil seal
2.
Adapter case
3.
O-ring
4.
Ring gear shaft
5.
Ring gear adjusting shim
(adapter case side)
6.
Ring gear shaft bearing
(adapter case side)
7.
Ring gear
8.
Ring gear nut
9.
Ring gear shaft bearing
(transfer case side)
10. Ring gear adjusting shim
(transfer case side)
11.
Transfer case
12. Air breather hose
13. Air breather tube
14. Gasket
15. Filler plug
16. Drain plug
17. Plug
18. Drive pinion
19. Drive pinion adjusting shim
20. Drive pinion bearing (front side)
21. Collapsible spacer
22. Drive pinion bearing (rear side)
23. Drive pinion oil seal
24. Companion flange
25. Lock nut
A: Oil seal lip
: Apply gear oil.
: Apply anti-corrosive oil.
: Apply Genuine Liquid Gasket, Three Bond TB1215 or equivalent.
Refer to
for symbols not described on the above.
JSDIA0211GB
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