Nissan Qashqai (2007-2010). Manual — part 531

PREPARATION

TM-59

< PREPARATION >

[6MT: RS6F94R]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

Commercial Service Tools

INFOID:0000000001070323

ST33052000
Drift
a: 22 mm (0.87 in) dia.
b: 28 mm (1.10 in) dia.

• Removing mainshaft rear bearing inner race
• Removing 6th main gear
• Removing 5th main gear
• Removing 4th main gear
• Removing 1st main gear
• Removing 1st-2nd synchronizer assembly
• Removing 2nd main gear
• Removing bushing
• Removing 3rd main gear
• Removing mainshaft front bearing inner

race

KV32102700
Drift
a: 54 mm (2.13 in) dia.
b: 32 mm (1.26 in) dia.

• Installing bushing
• Installing 2nd main gear
• Installing 3rd main gear
• Installing 4th main gear
• Installing 5th main gear
• Installing 6th main gear

ST30901000
Drift
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.386 in) dia.

Installing mainshaft rear bearing inner race

ST33061000
Drift
a: 28.5 mm (1.122 in) dia.
b: 38 mm (1.50 in) dia.

Removing differential side bearing inner race
(clutch housing side)

Tool number
Tool name

Description

ZZA0969D

S-NT065

ZZA0978D

ZZA0969D

Tool name

Description

Socket
a: 8 mm (0.31 in)
b: 5 mm (0.20 in)

Removing and installing drain plug

Spacer
a: 25 mm (0.98 in) dia.
b: 25 mm (0.98 in)

Removing mainshaft front bearing outer race

PCIB1776E

PCIB1780E

TM-60

< PREPARATION >

[6MT: RS6F94R]

PREPARATION

Drift
a: 17 mm (0.67 in) dia.

• Installing bushing
• Installing shifter lever oil seal
• Installing selector lever oil seal

Drift
a: 35 mm (1.38 in) dia.
b: 25 mm (0.98 in) dia.

Installing input shaft front bearing

Drift
a: 24 mm (0.94 in) dia.

Removing input shaft rear bearing

Drift
a: 43 mm (1.69 in) dia.

• Removing differential side bearing inner

race (transaxle case side)

• Installing input shaft rear bearing

Drift
a: 45 mm (1.77 in) dia.
b: 39 mm (1.54 in) dia.

Installing differential side bearing inner race
(clutch housing side)

Drift
a: 52 mm (2.05 in) dia.
b: 45 mm (1.77 in) dia.

Installing differential side bearing inner race
(transaxle case side)

Tool name

Description

S-NT063

S-NT065

PCIB1779E

NT109

S-NT474

S-NT474

GEAR OIL

TM-61

< ON-VEHICLE MAINTENANCE >

[6MT: RS6F94R]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

ON-VEHICLE MAINTENANCE

GEAR OIL

Exploded View

INFOID:0000000001070324

Refer to

TM-71, "Exploded View"

.

Draining

INFOID:0000000001070325

1.

Start engine and let it run to warm up transaxle.

2.

Stop engine. Remove drain plug (1) and then drain gear oil.

3.

Set a new gasket on drain plug (1) and install it to clutch hous-
ing. Tighten drain plug to the specified torque.

CAUTION:

Never reuse gasket.

Refilling

INFOID:0000000001070326

1.

Remove filler plug (1). Fill with new gear oil until oil level reaches
the specified limit at filler plug hole as shown.

2.

After refilling gear oil, check oil level. Refer to

TM-61, "Inspec-

tion"

.

3.

Set a new gasket on filler plug (1) and then install it to transaxle
case.

CAUTION:

Never reuse gasket.

4.

Tighten filler plug to the specified torque.

Inspection

INFOID:0000000001070327

LEAKAGE

Make sure that gear oil is not leaking from transaxle or around it.

LEVEL

1.

Remove filler plug (1) and check oil level at filler plug hole as
shown.

CAUTION:

Never start engine while checking oil level.

2.

Set a new gasket on filler plug (1) and then install it to transaxle
case.

CAUTION:

Never reuse gasket.

3.

Tighten filler plug to the specified torque.

SCIA7622E

Oil grade and viscosity

: Refer to

MA-21, "Fluids and

Lubricants"

.

Oil capacity

: Refer to

TM-103, "General

Specification"

.

SCIA7623E

SCIA7623E

TM-62

< ON-VEHICLE REPAIR >

[6MT: RS6F94R]

SIDE OIL SEAL

ON-VEHICLE REPAIR

SIDE OIL SEAL

Exploded View

INFOID:0000000001070328

Refer to

TM-71, "Exploded View"

.

Removal and Installation

INFOID:0000000001070329

REMOVAL

1.

Remove front drive shafts. Refer to

FAX-25, "MR20DE MODELS : Removal and Installation"

(MR20DE) or

FAX-33, "K9K MODELS : Removal and Installation"

(K9K).

2.

Remove differential side oil seals (1) using a suitable tool.

CAUTION:

Never damage transaxle case and clutch housing.

INSTALLATION

Note the following, and install in the reverse order of removal.
• Install differential side oil seals (1) to clutch housing and transaxle

case using the drift (A) [SST: KV38100300].

CAUTION:

• Never reuse differential side oil seal.
• When installing, never incline differential side oil seal.
• Never damage clutch housing and transaxle case.

• Check oil level and oil leakage after installation. Refer to

TM-61,

"Inspection"

.

SCIA7625E

B

: Transaxle case side

C

: Clutch housing side

Dimension “L

1

”

: 1.2 - 1.8 mm (0.047 - 0.071 in)

Dimension “L

2

”

: 2.7 - 3.3 mm (0.106 - 0.130 in)

JPDIC0120ZZ