KIA Borrego (2017 year). Manual — part 27
Maintenance
Maintenance
Driving
Maintenance item
Maintenance intervals
operation
condition
Inspect more frequently
Disc brakes and pads, calipers and rotors
I
C, D, E, G, H
depending on the condition
Inspect more frequently
Parking brake
I
C, D, G, H
depending on the condition
Inspect more frequently
Driveshaft and boots
I
C, D, E, F, H
depending on the condition
Replace more frequently
Climate control air filter (if equipped)
R
C, E
depending on the condition
For Europe
Every 90,000 km (56,250 miles)
Automatic transmission fluid
R
A, C, E, F, G, I
Except Europe
Every 100,000 km (60,000 miles)
Severe driving conditions
E:Driving in heavy dust condition.
A:Repeatedly driving short distance of less than 8 km
(5 miles) in normal temperature or less than 16 km
F :Driving in heavy traffic area.
(10 miles) in freezing temperature.
G:Driving on uphill, downhill, or mountain roads.
B:Extensive engine idling or low speed driving for long
H:Towing a trailer or using a camper on roof rack.
distances.
I
: Driving for patrol car, taxi, commercial car or vehicle
C:Driving on rough, dusty, muddy, unpaved, graveled or
towing
salt-spread roads.
J :Driving over 170 km/h (106 mile/h)
D:Driving in areas using salt or other corrosive materi-
K:Frequently driving in stop and go condition
als or in very cold weather
8 17
Maintenance
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter
Fuel filter cartridge (for diesel)
Fuel lines, fuel hoses and con-
nections
The engine oil and filter should be
A clogged filter can limit the speed at
changed at the intervals specified in
which the vehicle may be driven,
Check the fuel lines, fuel hoses and
the maintenance schedule. If the
damage the emission system and
connections for leakage and dam-
vehicle is being driven in severe con-
cause multiple issues such as hard
age. We recommend that the fuel
ditions, more frequent oil and filter
starting. If an excessive amount of
lines, fuel hoses and connections be
changes are required.
foreign matter accumulates in the
replaced by an authorized Kia dealer.
fuel tank, the filter may require
replacement more frequently.
Drive belts
WARNING - Diesel only
After installing a new filter, run the
Inspect all drive belts for evidence of
Never work on the injection sys-
engine for several minutes, and
cuts, cracks, excessive wear or oil
tem with the engine running or
check for leaks at the connections.
saturation and replace if necessary.
within 30 seconds after shutting
We recommend that the fuel filter be
Drive belts should be checked peri-
off the engine. High pressure
replaced by an authorized Kia dealer.
odically for proper tension and
pump, rail, injectors and high
adjusted as necessary.
pressure pipes are subject to
high pressure even after the
Fuel filter (for gasoline)
engine stops. The fuel jet pro-
CAUTION
Kia gasoline vehicle is equipped a
duced by fuel leaks may cause
When you are inspecting the
lifetime fuel filter that integrated with
serious injury, if it touches the
belt, place the ignition switch in
the fuel tank. Regular maintenance
body. People using pacemakers
the LOCK/OFF or ACC position.
or replacement is not needed but
should not more move than 30
depends on fuel quality. If there are
cm closer to the ECU or wiring
some important safety matters like
harness within the engine room
fuel flow restriction, surging, loss of
while the engine is running,
power, hard starting problem etc, fuel
since the high currents in the
filter inspection or replace is needed.
Common Rail system produce
We recommend that the fuel filter be
considerable magnetic fields.
Inspected or replaced by an author-
ized Kia dealer.
8 18
Maintenance
Vapor hose and fuel filler cap
Vacuum crankcase ventilation
Air cleaner filter
hoses (if equipped)
The vapor hose and fuel filler cap
We recommend that the air cleaner
should be inspected at those inter-
Inspect the surface of hoses for evi-
filter be replaced by an authorized
vals specified in the maintenance
dence of heat and/or mechanical
Kia dealer.
schedule. Make sure that a new
damage. Hard and brittle rubber,
vapor hose or fuel filler cap is cor-
cracking, tears, cuts, abrasions, and
Spark plugs
rectly replaced.
excessive swelling indicate deterio-
(for gasoline engine)
ration. Particular attention should be
paid to examine those hose surfaces
Make sure to install new spark plugs
nearest to high heat sources, such
of the correct heat range.
as the exhaust manifold.
Inspect the hose routing to assure
WARNING
that the hoses do not come in con-
tact with any heat source, sharp
Do not disconnect and inspect
edges or moving component which
spark plugs when the engine is
might cause heat damage or
hot. You may burn yourself.
mechanical wear. Inspect all hose
connections, such as clamps and
couplings, to make sure they are
secure, and that no leaks are pres-
ent. Hoses should be replaced
immediately if there is any evidence
of deterioration or damage.
8 19
Maintenance
Valve clearance
Automatic transaxle fluid
Brake hoses and lines
(for gasoline engine)
(if equipped)
Visually check for proper installation,
Inspect for excessive valve noise
Automatic transaxle fluid should not
chafing, cracks, deterioration and
and/or engine vibration and adjust if
be checked under normal usage
any leakage. Replace any deteriorat-
necessary. We recommend that the
conditions.
ed or damaged parts immediately.
system be serviced by an authorized
We recommend that the automatic
Kia dealer.
transmission fluid changed by an
Brake fluid (if equipped)
authorized Kia dealer according to
the maintenance schedule.
Check the brake fluid level in the
Cooling system
brake fluid reservoir. The level should
Check the cooling system compo-
✽ NOTICE
be between “MIN” and “MAX” marks
nents, such as the radiator, coolant
on the side of the reservoir. Use only
Automatic transaxle fluid color is
reservoir, hoses and connections for
hydraulic brake fluid conforming to
basically red.
leakage and damage. Replace any
DOT 3 or DOT 4 specification.
As the vehicle is driven, the auto-
damaged parts.
matic transaxle fluid will begin to
look darker. It is normal condition
Parking brake
and you should not judge the need to
Coolant
Inspect the parking brake system
replace the fluid based upon the
The coolant should be changed at
including the parking brake pedal
changed color.
the intervals specified in the mainte-
and cables.
nance schedule.
CAUTION
The use of a non-specified fluid
could result in transaxle mal-
function and failure.
Use only specified automatic
transaxle fluid.
(Refer to
“Recommended lubricants and
capacities” in chapter 9.)
8 20
Maintenance
Brake discs, pads, calipers
Steering gear box, linkage &
Drive shafts and boots
and rotors
boots/lower arm ball joint
Check the drive shafts, boots and
Check the pads for excessive wear,
With the vehicle stopped and engine
clamps for cracks, deterioration, or
discs for run out and wear, and
off, check for excessive free-play in
damage. Replace any damaged
calipers for fluid leakage.
the steering wheel.
parts and, if necessary, repack the
grease.
For more information on checking
Check the linkage for bends or dam-
the pads or lining wear limit, we rec-
age. Check the dust boots and ball
ommend to refer to the Kia web site.
joints for deterioration, cracks, or dam-
Air conditioning refrigerant
age. Replace any damaged parts.
(if equipped)
Check the air conditioning lines and
Power steering pump, belt and
connections for leakage and dam-
Suspension mounting bolts
hoses
age.
Check the suspension connections
for looseness or damage. Retighten
Check the power steering pump and
hoses for leakage and damage.
to the specified torque.
Replace any damaged or leaking
parts immediately. Inspect the power
steering belt (or drive belt) for evi-
dence of cuts, cracks, excessive
wear, oiliness and proper tension.
Replace or adjust it if necessary.
8 21
Maintenance
ENGINE OIL
Checking the engine oil level
3. Turn the engine off and wait for a
few minutes (about 5 minutes) for
CAUTION
■ Type A
the oil to return to the oil pan.
•
Do not overfill the engine oil. It
4. Pull the dipstick out, wipe it clean,
may damage the engine.
and re-insert it fully.
•
Do not spill engine oil, when
adding or changing engine oil.
If you drop the engine oil on
WARNING - Radiator
the engine room, wipe it off
hose
immediately.
Be very careful not to touch the
•
When you wipe the oil level
radiator hose when checking or
gauge, you should wipe it with
adding the engine oil as it may
OHM078001N
a clean cloth. When mixed
■ Type B
be hot enough to burn you.
with debris, it can cause
engine damage.
5. Pull the dipstick out again and
check the level. The level should
be between F and L.
CAUTION - Diesel
engine
Overfilling the engine oil may
cause severe dieseling due to
churning effect. It may lead to
engine damage accompanied
OHM078001
with abrupt engine speed incre-
1. Be sure the vehicle is on level
ment, combustion noise and
ground.
white smoke emission.
2. Start the engine and allow it to
reach normal operating tempera-
ture.
8 22
Maintenance
■ Type A
Use only the specified engine oil.
Changing the engine oil and
(Refer to “Recommended lubricants
filter
and capacities” in chapter 9.)
We recommend that the engine oil
and filter be replaced by an author-
ized Kia dealer.
WARNING
Used engine oil may cause skin
irritation or cancer if left in con-
OHM078002N
tact with the skin for prolonged
■ Type B
periods of time. Used engine oil
contains chemicals that have
caused cancer in laboratory
animals. Always protect your
skin by washing your hands
thoroughly with soap and warm
water as soon as possible after
handling used oil.
OHM078002
If it is near or at L, add enough oil to
bring the level to F. Do not overfill.
Use a funnel to help prevent oil
from being spilled on engine com-
ponents.
8 23
Maintenance
ENGINE COOLANT
The high-pressure cooling system
Checking the coolant level
(Continued)
has a reservoir filled with year round
antifreeze coolant. The reservoir is
When you are sure all the
WARNING
pressure has been released,
filled at the factory.
Removing radiator
press down on the cap, using
Check the antifreeze protection and
cap
a thick towel, and continue
coolant level at least once a year, at
turning counterclockwise to
the beginning of the winter season,
remove it.
and before traveling to a colder cli-
mate.
•
Even if the engine is not oper-
•
Never attempt to remove the
ating, do not remove the radi-
radiator cap while the engine
ator cap or the drain plug
CAUTION
is operating or hot. Doing so
while the engine and radiator
•
When the engine overheats
might lead to cooling system
are hot. Hot coolant and
and engine damage. Also, hot
from low engine coolant, sud-
steam may still blow out
denly adding engine coolant
coolant or steam could cause
under pressure, causing seri-
serious personal injury.
may cause cracks in the
ous injury.
engine. To prevent damage,
•
Turn the engine off and wait
add engine coolant slowly in
until it cools down. Use
small quantities.
extreme care when removing
•
Do not drive with no engine
the radiator cap. Wrap a thick
coolant. It may cause water
towel around it, and turn it
pump failure and engine
counterclockwise slowly to
seizure, etc.
the first stop. Step back while
the pressure is released from
the cooling system.
(Continued)
8 24
Maintenance
Recommended engine coolant
WARNING
•
When adding coolant, use only
The electric motor
deionized water or soft water for
(cooling fan) is con-
your vehicle and never mix hard
trolled by engine
water in the coolant filled at the fac-
coolant temperature,
tory. An improper coolant mixture
refrigerant pressure
can result in serious malfunction or
and vehicle speed. It may some-
engine damage.
times operate even when the
•
The engine in your vehicle has alu-
engine is not running. Use
minum engine parts and must be
extreme caution when working
protected by an ethylene-glycol
near the blades of the cooling
OHM073003N
with phosphate based coolant to
fan so that you are not injured
Check the condition and connections
prevent corrosion and freezing.
by a rotating fan blades. As the
of all cooling system hoses and
•
DO NOT USE alcohol or methanol
engine coolant temperature
heater hoses. Replace any swollen
coolant or mix them with the spec-
decreases, the electric motor
or deteriorated hoses.
ified coolant.
will automatically shut off. This
is a normal condition.
The coolant level should be filled
•
Do not use a solution that contains
between F and L marks on the side
more than 60% antifreeze or less
of the coolant reservoir when the
than 35% antifreeze, which would
engine is cool.
reduce the effectiveness of the
If the coolant level is low, add enough
solution.
specified coolant to provide protection
against freezing and corrosion. Bring
the level to F, but do not overfill. If fre-
quent additions are required, we rec-
ommend that the system be inspect-
ed by an authorized Kia dealer.
8 25
Maintenance
For mixture percentage, refer to the
Changing the coolant
following table.
We recommend that the coolant be
Mixture Percentage
replaced by an authorized Kia dealer.
Ambient
(volume)
Temperature
Antifreeze
Water
CAUTION
-15°C (5°F)
35
65
Put a thick cloth around the
-25°C (-13°F)
40
60
radiator cap before refilling the
-35°C (-31°F)
50
50
coolant in order to prevent the
-45°C (-49°F)
60
40
coolant from overflowing into
engine parts such as the alter-
OHM072004N
nator.
WARNING
WARNING - Coolant
Radiator cap
• Do not use radiator coolant or
antifreeze in the washer fluid
reservoir.
• Radiator coolant can severely
Do not remove the radiator cap
obscure visibility
when
when the engine and radiator
sprayed on the windshield
are hot. Scalding hot coolant
and may cause loss of vehicle
and steam may blow out under
control or damage the paint
pressure causing serious
and body trim.
injury.
8 26
Maintenance
BRAKE FLUID
Checking the brake fluid level
Before removing the reservoir cap
and adding brake fluid, clean the
WARNING - Brake fluid
■ Type A
area around the reservoir cap thor-
When changing and adding
oughly to prevent brake fluid contam-
brake fluid, handle it carefully.
ination.
Do not let it come in contact
If the level is low, add fluid to the
with your eyes. If brake fluid
MAX level. The level will fall with
should come in contact with
accumulated mileage. This is a nor-
your eyes, immediately flush
mal condition associated with the
them with a large quantity of
wear of the brake linings.
fresh tap water. Have your eyes
examined by a doctor as soon
If the fluid level is excessively low, we
as possible.
OHM078005N
recommend that the system be
■ Type B
checked by an authorized Kia dealer.
CAUTION
Use only the specified brake fluid.
Do not allow brake fluid to con-
(Refer to “Recommended lubricants
tact the vehicle's body paint, as
or capacities” in chapter 9.)
paint damage will result. Brake
fluid, which has been exposed
Never mix different types of fluid.
to open air for an extended time
should never be used as its
quality cannot be guaranteed. It
OHM078005
WARNING - Loss of
should be properly disposed.
brake fluid
Don't put in the wrong kind of
Check the fluid level in the reservoir
periodically. The fluid level should be
In the event the brake system
fluid. A few drops of mineral-
between MAX (1) and MIN (2) marks
requires frequent additions of
based oil, such as engine oil, in
on the side of the reservoir.
fluid, we recommend that the
your brake system can damage
system be inspected by an
brake system parts.
authorized Kia dealer.
8 27
Maintenance
POWER STEERING FLUID
Checking the power steering
✽ NOTICE
(Continued)
fluid level
Check that the fluid level is in the
• Too little fluid can result in
"HOT" range on the reservoir. If
increased steering effort
the fluid is cold, check that it is in
and/or noise from the power
the "COLD" range.
steering system.
• The use of the non-specified
In the event the power steering sys-
fluid could reduce the effective-
tem requires frequent addition of
ness of the power steering sys-
fluid we recommend that the vehicle
tem and cause damage to it.
should be inspected by an author-
ized Kia dealer.
Use only the specified power steering
CAUTION
fluid. (Refer to "Recommended lubri-
OHM078006N
•
To avoid damage to the power
cants or capacities" in chapter 9.)
steering pump, do not operate
With the vehicle on level ground,
the vehicle for prolonged peri-
check the fluid level in the power
Checking the power steering
ods with a low power steering
steering reservoir periodically. The
hose
fluid level.
fluid should be between MAX and
Check the connections for oil leaks,
MIN marks on the side of the reser-
•
Never start the engine when
damage and twists in the power
voir at the normal temperature.
the reservoir tank is empty.
steering hose before driving.
Before adding power steering fluid,
•
When adding fluid, be careful
thoroughly clean the area around the
that dirt does not get into the
reservoir cap to prevent power steer-
tank.
ing fluid contamination.
(Continued)
If the level is low, add fluid to the
MAX level.
8 28
Maintenance
WASHER FLUID
PARKING BRAKE
Checking the washer fluid level
Checking the parking brake
WARNING - Coolant
•
Do not use radiator coolant or
antifreeze in the washer fluid
reservoir.
•
Radiator coolant can severely
obscure visibility
when
sprayed on the windshield
and may cause loss of vehicle
control or damage to paint
and body trim.
•
Windshield Washer fluid
OHM073007N
agents contain some amounts
OHM058021
of alcohol and can be flamma-
The reservoir is translucent so that
Check whether the stroke is within
ble under certain circum-
you can check the level with a quick
specification when the parking brake
stances. Do not allow sparks
visual inspection.
pedal is depressed with 20 kg (44 lb,
or flame to contact the washer
196N) of force. Also, the parking
Check the fluid level in the washer
fluid or the washer fluid reser-
brake alone should securely hold the
fluid reservoir and add fluid if neces-
voir. Damage to the vehicle or
vehicle on a fairly steep grade. If the
sary. Plain water may be used if
occupants could occur.
stroke is more or less than specified,
washer fluid is not available.
• Windshield washer fluid is
we recommend that the system be
However, use washer solvent with
poisonous to humans and ani-
serviced by an authorized Kia dealer.
antifreeze characteristics in cold cli-
mals. Do not drink and avoid
mates to prevent freezing.
contacting windshield washer
fluid. Serious injury or death
Stroke : 3~4 notch
could occur.
8 29
Maintenance
FUEL FILTER (FOR DIESEL)
Draining water from the fuel
• Place a water trap under the fuel
Fuel filter cartridge replacement
filter
filter.
• Loosen the drain plug and drain
The fuel filter for diesel engine plays
an important role of separating water
water.
from fuel and accumulating the water
• After water is drained, securely
in its bottom.
tighten the drain plug.
If water accumulates in the fuel filter,
• After starting the engine, check to
the warning light comes on when the
make certain the fuel filter warning
ignition switch is in the ON position.
light is off.
CAUTION
If the water accumulated in the
OHM078008
fuel filter is not drained at prop-
er times, damages to the major
✽ NOTICE
parts such as the fuel system
can be caused by water perme-
When replacing the fuel filter car-
tridge, we recommend that you use
ation in the fuel filter.
parts for replacement from an
authorized Kia dealer.
8 30
Maintenance
AIR CLEANER
Filter replacement
OHM078011N
OHM078010N
1. Loosen the air cleaner cover
OHM078009N
attaching clips and open the cover.
It must be replaced when necessary,
and should not be washed.
You can clean the filter when inspect-
ing the air cleaner element.
Clean the filter by using compressed
air.
OHM078012N
2. Wipe the inside of the air cleaner.
3. Replace the air cleaner filter.
4. Lock the cover with the cover
attaching clips.
8 31
Maintenance
Replace the filter according to the
Maintenance Schedule.
CAUTION
If the vehicle is operated in extreme-
• Do not drive with the air clean-
ly dusty or sandy areas, replace the
er removed; this will result in
element more often than the usual
excessive engine wear.
recommended intervals.
(Refer to
• When removing the air cleaner
“Maintenance under severe usage
filter, be careful that dust or
conditions” in this section.)
dirt does not enter the air
intake, or damage may result.
• We recommend that you use
parts for replacement from an
authorized Kia dealer.
8 32
Maintenance
CLIMATE CONTROL AIR FILTER
Filter inspection
Filter replacement
The climate control air filter should
be replaced according to the mainte-
nance schedule. If the vehicle is
operated in severely air-polluted
cities or on dusty rough roads for a
long period, it should be inspected
more frequently and replaced earlier.
When you replace the climate control
air filter, replace it performing the fol-
lowing procedure, and be careful to
avoid damaging other components.
OHM079015
2. With the glove box open, remove
OHM079014
the stoppers on both sides to allow
1. Open the glove box and remove
the glove box to hang freely on the
the support rod (1).
hinges.
8 33
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