Subaru Impreza 3 / Impreza WRX / Impreza WRX STI. Service manual — part 752
EB-19
Front Door
EXTERIOR BODY PANELS
5. Front Door
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the front door trim. <Ref. to EI-45, RE-
3) Remove the outer mirror assembly. <Ref. to
GW-16, REMOVAL, Outer Mirror Assembly.>
4) Remove the front door speaker. <Ref. to ET-7,
5) Remove the sealing cover. <Ref. to EB-21, RE-
6) Remove the front door glass. <Ref. to GW-12,
7) Remove the front door regulator and motor.
<Ref. to GW-13, REMOVAL, Front Regulator and
8) Remove the front door latch assembly. <Ref. to
SL-32, REMOVAL, Front Door Latch and Door
9) Remove the front outer handle. <Ref. to SL-31,
10) Remove the front door weather strip.
NOTE:
If the weather strip clip is removed with excessive
force, the weather strip may be damaged. Be sure
to use clip remover to remove.
11) Remove the bolts and nuts to remove the door
checker.
12) Remove the front pillar lower trim. <Ref. to EI-
57, REMOVAL, Lower Inner Trim.>
13) Disconnect the connector of door harness from
body harness.
14) Put a wooden block on jack and place jack un-
der the front door. Support the door with a jack to
protect it from damage.
15) Remove the door-side bolts for upper and low-
er hinges to remove front door panel.
16) Remove the door hinge from vehicle.
EB-00141
EB-00388
EB-00151
EB-00013
EB-00015
EB-20
Front Door
EXTERIOR BODY PANELS
B: INSTALLATION
1) Put a wooden block on jack and place the front
door on that.
2) Apply grease to the sliding area of door hinges,
and install the door hinge to vehicle.
3) Install the front door to upper hinge and lower
hinge adjusting by jack.
4) Tighten bolt of door checker.
5) Connect door harness connector, and install the
instrument panel lower cover.
6) Install the front pillar lower trim.
Tightening torque:
Refer to “COMPONENT” of “General Descrip-
tion”. <Ref. to EB-10, FRONT DOOR, COMPO-
7) Install while paying attention to make a uniform
clearance around the front door panel. For the di-
mension of clearance, refer to “SPECIFICATION”
in “General Description”. <Ref. to EB-2, SPECIFI-
C: ADJUSTMENT
1) Using the ST, loosen the body-side bolts of the
upper and lower hinges to align the position for ver-
tical and horizontal direction of the front door panel.
Preparation tool: WRENCH (925610000)
2) Loosen the screw (A), and tap the striker (B) us-
ing a plastic hammer to adjust the gap between
rear end surface of front door panel and front end
surface of rear door.
CAUTION:
Do not use an impact wrench. Welding area on
the striker nut plate is easily broken.
EB-00013
EB-00016
ST
EB-00017
(B)
(A)
EB-21
Front Sealing Cover
EXTERIOR BODY PANELS
6. Front Sealing Cover
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the front door trim. <Ref. to EI-45, RE-
3) Remove the sealing cover.
CAUTION:
• Carefully remove the butyl tape. Excessive
force will easily break the cover.
• If the sealing cover gets broken, replace it
with a new part.
B: INSTALLATION
CAUTION:
• If the sealing cover gets broken, replace it
with a new part.
• Apply a uniform bead of butyl tape.
• Attach the sealing cover, keeping it from be-
coming wrinkled.
• Breaks in the bead will allow water leakage
and contamination.
1) Install each part in the reverse order of removal.
2) When replacing the sealing cover, use the butyl
tape.
3) Press the butyl tape-applied area firmly to pre-
vent any floating on surface.
Butyl tape:
3M8626 or the equivalent
NOTE:
• Apply a uniform bead of butyl tape.
• Attach the sealing cover, keeping it from becom-
ing wrinkled.
• Breaks in the bead will allow water leakage and
contamination.
C: INSPECTION
If the sealing cover gets damaged, replace it with a
new part.
EB-00018
EB-22
Rear Door
EXTERIOR BODY PANELS
7. Rear Door
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the rear door trim. <Ref. to EI-46,
REAR DOOR, REMOVAL, Door Trim.>
3) Remove the rear speaker. <Ref. to ET-9, RE-
4) Remove the sealing cover. <Ref. to EB-24, RE-
5) Remove the door sash and rear door glass.
<Ref. to GW-21, REMOVAL, Rear Door Glass.>
6) Remove the rear door regulator and motor as-
sembly. <Ref. to GW-22, REMOVAL, Rear Regula-
7) Remove the rear door latch. <Ref. to SL-35, RE-
MOVAL, Rear Door Latch and Door Lock Actuator
8) Remove the rear outer handle. <Ref. to SL-34,
9) Remove the rear door weather strip.
NOTE:
If the weather strip clip is removed with excessive
force, the weather strip may be damaged. Be sure
to use clip remover to remove.
10) Remove the bolts and nuts to remove the door
checker.
11) Pull the door harness connector inside the cen-
ter pillar, then disconnect the connector.
12) Put a wooden block on jack and place jack un-
der the rear door. Support the rear door with a jack
to protect it from damage.
13) Remove the door-side bolts for upper and low-
er hinges to remove the rear door panel.
CAUTION:
Door panels are heavy. When removing and in-
stalling them, always work in a team of two or
more persons.
14) Remove the door hinge from vehicle.
EB-00141
EB-00388
EB-00284
EB-00013
EB-00015
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