Opel Frontera UBS. Service manual — part 96
FRONT SUSPENSION 3C – 19
REMOVAL
Preparation:
1)
Raise the vehicle and support the frame with suitable
safety stands.
2)
Remove wheel and tire assembly. Refer to “Wheels
and Tires” in section 3E.
3)
Remove the outer track rod from the knuckle. Refer to
“Steering Linkage” in section 2A.
4)
Remove the retaining ring from the front axle driving
shaft to release the shaft from hub. Refer to “Front
Axle” in section 4C.
5)
Support lower control arm with a jack.
1. Nut and Washer, Front
2. Nut and Washer, Rear
3. Torsion Bar
Refer to “Torsion Bar” in this section.
4. Torsion Bar Arm Bracket
5. Stabilizer Link
Disconnect the link at the lower control arm.
6. Shock Absorber
Remove the shock absorber lower end from the lower
control arm.
7. Lower Ball Joint
Remove the lower ball joint from the lower control
arm.
8. Bolt, Front
9. Bolt, Rear
10. Lower Control Arm
11. Bolt, Torsion Bar Arm
12. Bolt, Lower Ball Joint
13. Bushing, Front
Remover: 5-8840-2123-0 (J-36833)
3C – 20 FRONT SUSPENSION
14. Bushing, Rear
Remover: 5-8840-2124-0 (J-36834)
INSPECTION AND REPAIR
Make necessary correction or parts replacement if wear,
damage, corrosion or any other abnormal condition are
found through inspection.
Check the following parts:
•
Lower control arm
•
Bushing
INSTALLATION
14. Bushing, Rear
Installer: 5-8840-2124-0 (J-36834)
13. Bushing, Front
Installer: 5-8840-2123-0 (J-36833)
FRONT SUSPENSION 3C – 21
12. Bolt, Lower Ball Joint
11. Bolt, Torsion Bar Arm
10. Lower Control Arm
9. Bolt, Rear
8. Bolt, Front
7. Lower Ball Joint
Lower Ball Joint Nut Torque
N·m (kg·m/lb·ft)
103 (10.5 / 76)
6. Shock Absorber
Shock Absorber Nut Torque
N·m (kg·m/lb·ft)
82 (8.4 / 61)
5. Stabilizer Link
Link Nut Torque
N·m (kg·m/lb·ft)
50 (5.1 / 37)
4. Torsion Bar Arm Bracket
Torsion Bar Arm Bracket Nut Torque
N·m (kg·m/lb·ft)
116 (11.8 / 85)
3. Torsion Bar
Refer to “Torsion Bar” in this section.
2. Nut and Washer, Rear
Tighten lower link nut finger-tight.
NOTE:
Torque lower control arm nut after adjusting buffer
clearance.
Buffer Clearance (T)
mm (in)
23 (0.91) Wide Tread
24 (0.94) Narrow Tread
Lower Arm Rear Nut Torque
N·m (kg·m/lb·ft)
196 (20.0 / 145)
1. Nut and Washer, Front
Tighten lower link nut finger-tight.
NOTE:
Torque lower control arm nut after adjusting buffer
clearance.
Buffer Clearance (T)
mm (in)
23 (0.91) Wide Tread
24 (0.94) Narrow Tread
Lower Arm Front Nut Torque
N·m (kg·m/lb·ft)
157 (16.0 / 116)
NOTE:
Adjust the trim height. Refer to “Front End Alignment” in
section 2A.
3C – 22 FRONT SUSPENSION
UPPER BALL JOINT
Removal Steps
1.
Nut and cotter pin
2.
Bolt, nut and washer
3.
Upper ball joint
Installation Steps
3.
Upper ball joint
2.
Bolt, nut and washer
1.
Nut and cotter pin
REMOVAL
Preparation:
1)
Raise the vehicle and support the frame with suitable
safety stands.
2)
Remove the speed sensor from the knuckle (If
equipped with ABS).
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