Mitsubishi Lancer Evolution IX. Manual — part 372

51-1

GROUP 51

EXTERIOR

CONTENTS

FRONT BUMPER ASSEMBLY . . . . .

51-2

ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . .

51-2

REMOVAL AND INSTALLATION . . . . . . . .

51-2

DISASSEMBLY AND REASSEMBLY. . . . .

51-3

REAR BUMPER ASSEMBLY . . . . . .

51-5

REMOVAL AND INSTALLATION . . . . . . . .

51-5

DISASSEMBLY AND REASSEMBLY. . . . .

51-6

SIDE AIR DAM . . . . . . . . . . . . . . . . . .

51-8

ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . .

51-8

REMOVAL AND INSTALLATION . . . . . . . .

51-8

GARNISHES AND MOULDINGS. . . .

51-10

SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . .

51-10

REMOVAL AND INSTALLATION . . . . . . . .

51-10

DOOR SASH TAPE . . . . . . . . . . . . . .

51-12

SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . .

51-12

DOOR SASH TAPE . . . . . . . . . . . . . . . . . .

51-12

REMOVAL AND INSTALLATION . . . . . . . .

51-12

REAR SPOILER. . . . . . . . . . . . . . . . .

51-16

ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . .

51-16

REMOVAL AND INSTALLATION . . . . . . . .

51-16

WINDSHIELD WIPER AND WASHER

51-18

SERVICE SPECIFICATION . . . . . . . . . . . .

51-18

SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . .

51-18

TROUBLESHOOTING . . . . . . . . . . . . . . . .

51-19

ON-VEHICLE SERVICE . . . . . . . . . . . . . . .

51-19

WINDSHIELD INTERMITTENT WIPER

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

51-19

WINDSHIELD WIPER . . . . . . . . . . . . . . . . .

51-20

REMOVAL AND INSTALLATION . . . . . . . .

51-20

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

51-21

WINDSHIELD WASHER . . . . . . . . . . . . . . .

51-23

REMOVAL AND INSTALLATION . . . . . . . .

51-23

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

51-24

MARK . . . . . . . . . . . . . . . . . . . . . . . . .

51-25

REMOVAL AND INSTALLATION . . . . . . . .

51-25

DOOR MIRROR . . . . . . . . . . . . . . . . .

51-27

SERVICE SPECIFICATION . . . . . . . . . . . .

51-27

SPECIAL TOOL. . . . . . . . . . . . . . . . . . . . . .

51-27

TROUBLESHOOTING . . . . . . . . . . . . . . . .

51-27

DIAGNOSIS TROUBLESHOOTING FLOW

51-27

TROUBLE SYMPTOM CHART . . . . . . . . . .

51-27

SYMPTOM PROCEDURES . . . . . . . . . . . .

51-28

DOOR MIRROR . . . . . . . . . . . . . . . . . . . . .

51-35

REMOVAL AND INSTALLATION . . . . . . . .

51-35

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

51-36

FRONT BUMPER ASSEMBLY

EXTERIOR

51-2

FRONT BUMPER ASSEMBLY

ADHESIVE

M1511000501195

Item

Specification

Front three-diamond mark

Double-sided tape: Generic products
0.8 mm thickness

REMOVAL AND INSTALLATION

M1511001401113

AC407353

AC504541

2

1

4

5

6

6

6

4

1, 2

AB

7

Section C – C

Section B – B

Clip

Fender

Section A – A

Clip

Clip

B

B

B

B

B

B

C

A

A

3

C

Removal steps
1. Side under cover
2. Centre under cover
3. Under cover centre bracket
4. Front under cover

5. Splash shield mounting clips
•

Water spray hose connection

6. Front bumper assembly
7. Front bumper stay assembly

Removal steps (Continued)

FRONT BUMPER ASSEMBLY

EXTERIOR

51-3

DISASSEMBLY AND REASSEMBLY

M1511001601117

AC407316

AC309968

AC504539

AC504538

AB

8

9

16

7

14

11

17

18

19

5

5

4

22

1

C

C

Section C – C

Section B – B

View A

B

A

B

B

Clip

21

12

Double-sided tape: Generic products
0.8 mm thickness

1

6

3

N

2

N

12

10

10

N

13

15

15

N

13

N

20

21

Screw

Hook

Disassembly steps
1. Front three-diamond mark
2. Front bumper nut
3. Front licence plate garnish
4. Front bumper cover A
5. Front bumper cover B
6. Air dam skirt panel
7. Clip A
8. Front bumper centre net
9. Front bumper lower plate
10. Grille side cover
11. Front bumper upper plate

12. Front bumper upper support
13. Clip B
14. Air intake cover
15. Front bumper net

<<

A

>> >>

A

<< 16. Rivets

17. Bumper side net (LH)
18. Oil cooler duct (RH)
19. Bumper side net (RH)
20. Front bumper side plate
21. Front bumper upper reinforcement
22. Front bumper face

Disassembly steps (Continued)

FRONT BUMPER ASSEMBLY

EXTERIOR

51-4

DISASSEMBLY SERVICE POINT
<<A>> RIVETS REMOVAL

AC100411AB

Rivet

Drill

Bumper face

Use a drill (4.0 mm) to make a hole in the rivet to
break it, and then remove the rivet.

ASSEMBLY SERVICE POINT
>>A<< RIVETS ASSEMBLY

AC305178AC

1

2

3

4

Portion A

Rivet

Rivet tool

Flange

Rivet

Front bumper

side plate

Rivet tool

Front bumper
face

Front bumper face

Use the rivet tool shown in the illustration to attach
the rivet by the following procedures.
1. Insert the rivet into the front bumper face and front

bumper side plate.

2. Place the rivet tool over portion A of the rivet.
3. While pushing the flange surface of the rivet with

the rivet tool, press the handle of the tool.

4. The thin part of portion A is cut out and the rivet is

held in position.