Mitsubishi Lancer Evolution IX. Manual — part 363
Removal steps
<<
A
>> >>
B
<< 1. Windshield
>>
A
<< 2. Windshield moulding
>>
A
<< 3. Window dam
>>
A
<< 4. Glass stopper
>>
A
<< 5. Spacer
>>
A
<< 6. Windshield spacer
WINDOW GLASS
BODY
42-13
REMOVAL SERVICE POINT
<<A>> WINDSHIELD REMOVAL
1. To protect the body (paint surface), apply cloth
tape to all body areas around the installed
windshield.
2. Make mating marks on the windshield and body.
ACX00474 AB
3. Using piano wire.
(1) Using a sharp-point drill, make a hole in the
windshield adhesive.
(2) Pass the piano wire from the inside of the
vehicle through the hole.
CAUTION
Do not let the piano wire touch the edge of the
windshield.
(3) Pull the piano wire alternately from the inside
and outside along the windshield to cut the
adhesive.
AC002060
AC207478
Glass adhesive knife
AD
CAUTION
Inserting the glass adhesive knife too deeply into
windshield adhesive may damage windshield.
4. Using glass adhesive knife
Keep glass adhesive knife at right angles with the
windshield edge, and put the blade at windshield
edge and surface. Then cut away adhesive along
the windshield edge.
ACX00475AB
MB990480
5. Use special tool glass holder (MB990480) to
remove the windshield.
WINDOW GLASS
BODY
42-14
CAUTION
•
ACX00476 AB
Be careful not to remove more adhesive than is
necessary.
• Be careful also not to damage the paintwork
on the body surface with the knife. If the
paintwork is damaged, repair the damaged
area with repair paint or anti-rust agent.
6. Use a knife to cut away the remaining adhesive so
that the thickness is within 2 mm around the entire
circumference of the body flange.
7. Finish the flange surfaces so that they are
smooth.
CAUTION
Allow the cleaned area to dry for at least three
minutes. Do not touch any surface that has been
cleaned.
8. When reusing the windshield, remove the
adhesive still adhering to the windshield, and
clean with isopropyl alcohol.
9. Clean the body side in the same way.
INSTALLATION SERVICE POINTS
>>A<< WINDSHIELD
SPACER/SPACER/GLASS STOPPER/WIN-
DOW DAM/WINDSHIELD MOULDING
INSTALLATION
CAUTION
Leave the degreased parts for 3 or more minutes
to dry well, before starting on the next step. Do
not touch the degreased parts.
1. Use isopropyl alcohol to degrease the inside and
outside of the windshield and the body flanges.
Y0628AU
AC006029
10138AU
10139AU
Y0497AU
Glass stopper, spacer, windshield spacer and window dam installation position
17.5 mm
Glass stopper
Glass end line
Ceramic line
Align the glass
stopper end with
the ceramic notch.
Align the window
dam and with the
seal line mark.
13 mm
Glass end line
Mark
Seal line
Ceramic line
Window dam
AB
A
A
Windshield
Seal line
centre
14 mm
Windshield spacer
Section A – A
Section B – B
B
B
14 mm
Spacer
Align the spacer
and with glass
end line
Align the windshield
spacer end with the
ceramic notch.
WINDOW GLASS
BODY
42-15
2. The inner side of the windshield is curved,
therefore, make a point to assemble the glass
stopper and windshield spacer without any lifting
and assemble in the position shown in the Figure
of the instructions.
3. Install the windshield moulding.
>>B<<WINDSHIELD INSTALLATION
1. When replacing the windshield, temporarily set
the windshield against the body, and place a
mating mark on the windshield and body.
CAUTION
• The primer strengthens the adhesive, so be
sure to apply it evenly around the entire cir-
cumference. However, a too thick application
will weaken the adhesive.
• Do not touch the coated surface.
• Do not apply the primer on the remaining
adhesive because of weakening the adhesive.
2. Soak a sponge in the primer, and apply evenly to
the windshield in the specified places. If the
adhesive does not remain on the body flange
surface because of the panel replacement on the
body side, apply evenly to the body side in the
specified places.
3. Allow the windshield to dry for at least three
minutes after applying primer.
ACX00480
10 mm
15 mm
AB
WINDOW GLASS
BODY
42-16
4. Fill a sealant gun with adhesive. Then apply the
adhesive evenly around the windshield within 30
minutes after applying the primer.
NOTE: Cut the tip of the sealant gun nozzle into a
V shape to simplify adhesive application.
5. Align the mating marks on the windshield and the
body, and lightly press the windshield evenly so
that it adheres completely.
6. Use a spatula or similar tool to remove any
excessive adhesive. Clean the surface with
isopropyl alcohol. Avoid moving the vehicle until
the adhesive sets.
7. Bond the windshield to the body, and install the
roof drip moulding quickly before the adhesive
cures (Refer to GROUP51, Garnish and Moulding
CAUTION
• Do not move the vehicle unless absolutely
necessary.
• When testing for water leakage, do not pinch
the end of the hose to spray the water.
8. Wait 30 minutes or more, and then test for water
leakage.
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