Mitsubishi Eclipse / Eclipse Spyder (2000-2002). Service and repair manual — part 413
TRANSAXLE (TRANSMISSION)
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-15
2. Pull up on the 3rd-4th speed shift rail and 5th speed-reverse
shift rail and take them out of the hole in the clutch housing.
3. Slide the 3rd-4th speed shift rail and 5th speed-reverse shift
rail in the direction shown and remove them together with
the shift forks.
<<E>> 3RD-4TH SPEED SHIFT RAIL/3RD-4TH SPEED
SHIFT FORK/5TH-REVERSE SPEED SHIFT RAIL/5TH-
REVERSE SPEED SHIFT FORK REMOVAL
1. Pull out the shift rails from the shift rail holes in the clutch
housing.
2. Remover the shift rails together with the shift forks.
<<F>> INPUT SHAFT AND OUTPUT SHAFT REMOVAL
Remove the input and output shafts together.
<<G>> DIFFERENTIAL/OUTPUT SHAFT/INPUT SHAFT
REMOVAL
Remove the input and output shafts together.
AKX00808
5TH SPEED-
REVERSE
SHIFT RAIL
3RD-4TH
SPEED
SHIFT RAIL
AB
AKX00879
3RD-4TH SPEED
SHIFT RAIL
5TH-REVERSE
SHIFT RAIL
AB
AKX00809
INPUT
SHAFT
OUTPUT
SHAFT
AB
AKX00880
OUTPUT
SHAFT
INPUT
SHAFT
DIFFERENTIAL
AB
TRANSAXLE (TRANSMISSION)
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-16
ADJUSTMENT BEFORE ASSEMBLY
SPACER SELECTION FOR DIFFERENTIAL CASE
PRELOAD ADJUSTMENT <F5M42>
1. Put solders [1.6 mm (0.063 inch) diameter, about 10 mm
(0.39 inch) long] in the illustrated positions of the transaxle
case.
2. Install the taper bearing outer race and differential assembly
into the transaxle case.
NOTE: If necessary, replace the differential case and taper
bearing before carrying out these adjustments.
3. Install the clutch housing and tighten the bolts to the
specified torque.
Tightening torque: 44
±
5 N
⋅
m (33
±
4 ft-lb)
4. Remove the clutch housing, and then remove the differential
assembly.
5. Remove the outer race and take out crushed solders.
6. Measure the thickness of the crushed solder with a
micrometer and select a spacer that will provide the
standard preload value.
Standard value:
0.05
−
0.11 mm (0.0020
−
0.0043 inch) preload
SPACER SELECTION FOR ADJUSTING INPUT SHAFT END
PLAY/OUTPUT SHAFT PRELOAD/DIFFERENTIAL
PRELOAD <F5M51>
1. Install the input shaft, output shaft and differential as a set to
the clutch housing.
NOTE: If necessary, replace the input shaft, output shaft,
differential case and/or bearings before carrying out these
adjustments.
2. Put solders [1.6 mm (0.063 inch) diameter, about 10 mm
(0.39 inch) long] on the input shaft rear bearing at the
positions shown in the illustration.
AKX00811
SOLDERS
AB
AKX00953
AKX00880
OUTPUT
SHAFT
INPUT
SHAFT
DIFFERENTIAL
AB
AKX00881
SOLDERS
AB
TRANSAXLE (TRANSMISSION)
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-17
3. Put solders [1.6 mm (0.063 inch) diameter, about 10 mm
(0.39 inch) long] on the transaxle case at the positions
shown in the illustration.
4. Install the bearing outer races of the differential and output
shaft.
5. Install the transaxle case and tighten the bolts to the
specified torque.
Tightening torque: 44
±
5 N
⋅
m (33
±
4 ft-lb)
6. Remove the transaxle case.
7. Remove the outer races and take out the crushed solders.
8. Measure the thickness of the crushed solder with a
micrometer and select spacers that will provide the standard
end play/preload value.
Standard value:
Input shaft end play: 0.05
−
0.17 mm (0.0020
−
0.0067
inch)
Output shaft preload: 0.13
−
0.18 mm (0.0051
−
0.0071 inch)
Differential preload: 0.05
−
0.11 mm (0.0020
−
0.0043
inch)
ASSEMBLY SERVICE POINTS
>>A<< OUTPUT SHAFT/INPUT SHAFT INSTALLATION
Install the input and output shafts together.
AKX00882
SOLDERS
AB
AKX00883
SOLDERS
AB
AKX00769
AKX00809
INPUT
SHAFT
OUTPUT
SHAFT
AB
TRANSAXLE (TRANSMISSION)
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-18
>>B<< INPUT SHAFT/OUTPUT SHAFT/DIFFERENTIAL
INSTALLATION
Install the input shaft, output shaft and differential as a set.
>>C<< 5TH SPEED-REVERSE SHIFT FORK/5TH SPEED-
REVERSE SHIFT RAIL/3RD-4TH SPEED SHIFT FORK/3RD-
4TH SPEED SHIFT RAIL INSTALLATION
1. Shift the 3rd-4th speed synchronizer sleeve and 5th speed-
reverse synchronizer sleeve in the direction shown.
2. Assemble the 3rd-4th speed shift rail and fork, and the 5th
speed-reverse shift rail and fork.
3. While fitting each shift fork in the groove of synchronizer
sleeve, slide the shift rails in the direction shown and install.
4. Insert the 3rd-4th speed shift rail and 5th speed-reverse shift
rail into the rail hole in the clutch housing.
AKX00880
OUTPUT
SHAFT
INPUT
SHAFT
DIFFERENTIAL
AB
AKX00813AB
3RD-4TH SPEED
SYNCHRONIZER
SLEEVE
5TH SPEED-REVERSE
SYNCHRONIZER
SLEEVE
AKX00814
3RD-4TH SPEED SHIFT RAIL
3RD-4TH SPEED
SHIFT FORK
5TH SPEED-
REVERSE
SHIFT RAIL
5TH SPEED-
REVERSE
SHIFT FORK
AB
AKX00950
5TH
SPEED-
REVERSE
SHIFT RAIL
3RD-4TH
SPEED
SHIFT RAIL
AB
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