Mitsubishi Eclipse / Eclipse Spyder (2000-2002). Service and repair manual — part 400
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CLUTCH CONTROL
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CLUTCH
21A-11
C LU TC H C O N TR O L
REMOVAL AND INSTALLATION
M1211001900040
Pre-removal Operation
Clutch Fluid Draining
Post-installation Operation
•
Clutch Fluid Supplying
•
Clutch Line Bleeding (Refer to
.)
•
Clutch Pedal Adjustment (Refer to
.)
AC001614
15 ± 2 N·m
12 ± 1 ft-lb
11
1
3
5
4
6
7
8
5.0 ± 1.0 N·m
44 ± 9 in-lb
2
13
12
11
<2.4L ENGINE>
9
10
19 ± 3 N·m
14 ± 2 ft-lb
10
<3.0L ENGINE>
9
11
11
RELEASE
CYLINDER
PUSH ROD
RELEASE
FORK
GREASE:
MITSUBISHI GENUINE
GREASE PART NO. 0101011
OR EQUIVALENT
AC
13 ± 2 N·m
111 ± 22 in-lb
11 ± 1 N·m
98 ± 8 in-lb
CLUTCH MASTER CYLINDER
REMOVAL STEPS
1.
CLEVIS PIN
2.
CLUTCH TUBE CONNECTION
3.
RESERVOIR HOSE
CONNECTION
4.
CLUTCH MASTER CYLINDER
CLUTCH RESERVOIR TANK
REMOVAL STEPS
5.
RESERVOIR HOSE
6.
RESERVOIR CAP
7.
RESERVOIR TANK
8.
RESERVOIR BRACKET
CLUTCH RELEASE CYLINDER
REMOVAL STEPS
9.
CLUTCH TUBE CONNECTION
10. CLUTCH RELEASE CYLINDER
CLUTCH LINE REMOVAL
STEPS
>>A<<
11. CLUTCH TUBE
12. BRACKET
<<A>>
>>A<<
13. CLUTCH HOSE
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CLUTCH CONTROL
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CLUTCH
21A-12
REMOVAL SERVICE POINT
<<A>> CLUTCH HOSE REMOVAL
Holding the nut at the clutch hose side, loosen the flare nut on
the clutch tube.
INSTALLATION SERVICE POINT
>>A<< CLUTCH HOSE/CLUTCH TUBE INSTALLATION
1. Temporarily tighten the clutch tube flare nut by hand, and
then tighten it to the specified torque, being careful that the
clutch hose does not become twisted.
Tightening torque: 15
±
2 N
⋅
m (12
±
1 ft-lb)
2. After tightening the clutch tube flare nut, check to be sure
there is no leakage of the clutch fluid.
INSPECTION
M1211002000040
•
Check the bushing for wear.
•
Check the master cylinder or clutch hose for fluid leakage.
•
Check the clutch hose or tube for cracks or clogging.
AC001141
AC001142
SECURING SIDE
AB
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CLUTCH CONTROL
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CLUTCH
21A-13
CLUTCH MASTER CYLINDER
M1211002100047
DISASSEMBLY AND ASSEMBLY
CAUTION
Do not disassemble the piston assembly.
ASSEMBLY SERVICE POINT
>>A<< DAMPER AND PUSHROD INSTALLATION
Set the length of the push rod assembly to the shown
dimension to make the adjustment of the clutch pedal easier.
AC001143
6
7
13 ± 2 N·m
111 ± 22 in-lb
N
3
4
N
1
2
N
5
10
8
N
9
2
CLUTCH FLUID:
BRAKE FLUID
DOT 3 OR DOT 4
2
3
4
GREASE: RUBBER GREASE
2
1
4
PISTON REPAIR KIT
AC
DISASSEMBLY STEPS
1.
PISTON STOPPER RING
2.
PISTON ASSEMBLY
>>A<<
3.
DAMPER AND PUSHROD
4.
BOOT
5.
SPRING PIN
6.
NIPPLE
7.
RESERVOIR SEAL
8.
GASKET <3.0L ENGINE>
9.
DAMPER ASSEMBLY <3.0L
ENGINE>
10. CLUTCH MASTER CYLINDER
ASSEMBLY
DISASSEMBLY STEPS
AC001144AD
119.3 mm (4.7 in)
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SPECIFICATIONS
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CLUTCH
21A-14
INSPECTION
M1211002200044
•
Check the inside cylinder body for rust and scars.
•
Check the piston cup for wear and deformation.
•
Check the piston for rust and scars.
•
Check the pipe connection for clogging.
SPECIFIC ATIO NS
FASTENER TIGHTENING SPECIFICATIONS
M1211003300055
GENERAL SPECIFICATION
M1211000200059
SERVICE SPECIFICATIONS
M1211000300045
LUBRICANTS
M1211000400031
ITEMS
SPECIFICATIONS
Clutch control
Clutch master cylinder mounting nut
13
±
2 N
⋅
m (111
±
22 in-lb)
Clutch release cylinder mounting bolt
19
±
3 N
⋅
m (14
±
2 ft-lb)
Clutch tube flare nut
15
±
2 N
⋅
m (12
±
1 ft-lb)
Push rod jam nut
13
±
2 N
⋅
m (111
±
22 in-lb)
Reservoir bracket bolt
5.0
±
1.0 N
⋅
m (44
±
9 in-lb)
Reservoir bracket mounting bolt
11
±
1 N
⋅
m (98
±
8 in-lb)
Clutch pedal
Clutch master cylinder mounting nut
13
±
2 N
⋅
m (111
±
22 in-lb)
Pedal support member mounting bolt
12
±
2 N
⋅
m (102
±
22 in-lb)
ITEM
SPECIFICATION
Clutch master cylinder ID mm (in)
15.87 (5/8)
ITEMS
STANDARD VALUE
Clutch pedal height mm (in)
175.3
−
178.3 (6.90
−
7.02)
Clutch pedal clevis pin play mm (in)
1
−
3 (0.04
−
0.12)
Clutch pedal free play mm (in)
6
−
13 (0.2
−
0.5)
Distance between the clutch pedal and the floorboard when
the clutch is disengaged mm (in)
76.4 (3.0) or more
ITEMS
SPECIFIED LUBRICANTS
QUANTITY
Clutch fluid
Brake Fluid DOT 3 or DOT 4
As required
Push rod assembly
Rubber grease
As required
Boot
Rubber grease
As required
Release cylinder push rod
MITSUBISHI genuine grease Part No.
0101011 or equivalent
As required
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