Mitsubishi Colt Ralliart. Manual — part 735

TROUBLESHOOTING

MULTIPORT FUEL INJECTION (MPI) <4G1>

13B-265

STEP 2. Perform output wave pattern
measurement of crank angle sensor and
camshaft position sensor (Using an
oscilloscope).

Crank Angle Sensor

• Use special tool test harness (MB991658) to con-

nect A-133 crank angle sensor intermediate con-
nector, and measure at pick-up harness.

• Engine: Idling

• Transmission: Neutral

• Voltage between terminal No. 2 and earth.

Camshaft position sensor

• Use special tool test harness (MB991709) to con-

nect A-110 camshaft position sensor connector,
and measure at pick-up harness.

• Engine: Idling

• Transmission: Neutral

• Voltage between terminal No. 2 and earth.

OK: Output waveform timings of both sen-
sors are the same as the check procedure
(Refer to

P.13B-352

) using an oscilloscope.

Q: Is the check result normal?

YES :

Go to Step 3 .

NO :

Go to Step 4 .

STEP 3. Check the trouble symptom.

Q: Does trouble symptom persist?

YES :

Replace engine-ECU.

NO :

Intermittent malfunction (Refer to GROUP
00

− How to Use

Troubleshooting/Inspection Service Points

How to Cope with Intermittent Malfunctions

P.00-13

).

STEP 4. Check crank angle sensor and camshaft
position sensor mounted conditions.

Q: Is the check result normal?

YES :

Go to Step 5 .

NO :

Repair.

STEP 5. Check timing marks of timing belt.

Q: Is the check result normal?

YES :

Go to Step 6 .

NO :

Align timing marks.

STEP 6. Check crank angle sensor sensing
blade.

Q: Is the check result normal?

YES :

Go to Step 7 .

NO :

Replace crank angle sensor sensing blade.

STEP 7. Check camshaft position sensing
cylinder.

Q: Is the check result normal?

YES :

Go to Step 8 .

NO :

Replace camshaft position sensing cylinder.

STEP 8. Replace crank angle sensor

• After replacing the crank angle sensor, re-check

the trouble symptoms.

Q: Does trouble symptom persist?

YES :

Go to Step 9 .

NO :

Check end.

STEP 9. Replace camshaft position sensor

• After replacing the camshaft position sensor,

re-check the trouble symptoms.

Q: Does trouble symptom persist?

YES :

Replace engine-ECU.

NO :

Intermittent malfunction (Refer to GROUP
00

− How to Use

Troubleshooting/Inspection Service Points

How to Cope with Intermittent Malfunctions

P.00-13

).

AK402095

1

2

3

AC

A-133(DG)

Connector: A-133

Harness side
connector

AK402097

1

2

3

AC

Connector: A-110

Harness side
connector

A-110(B)

Main

Index

Group

TOC

TROUBLESHOOTING

MULTIPORT FUEL INJECTION (MPI) <4G1>

13B-266

Inspection Procedure 15: Run On (Dieseling)

COMMENT ON TROUBLE SYMPTOM

• Failure is possibly caused by leakage from injec-

tor.

PROBABLE CAUSES

• Failed injector

• Failed engine-ECU

DIAGNOSIS PROCEDURE

STEP 1. Check injector for spray condition.

• Check each injector for spray condition (Refer to

P.13B-367

).

Q: Is the check result normal?

YES :

Replace engine-ECU.

NO :

Replace injector.

Inspection Procedure 16: Odor, White Smoke, Black Smoke, and High-Concentration CO/HC during
Idling

COMMENT ON TROUBLE SYMPTOM

• Failure is possibly caused by improper air-fuel

ratio, deteriorated catalyst, failed ignition system,
failed fuel system, improper compression pres-
sure, or other faults.

PROBABLE CAUSES

• Failed air-fuel ratio control system

• Failed ignition system

• Failed fuel system

• Failed intake/exhaust system

• Failed exhaust gas cleaning systems

• Improper compression pressure

• Failed catalytic converter

• Failed engine-ECU

DIAGNOSIS PROCEDURE

STEP 1. M.U.T.-III diagnosis code

Q: Is the diagnosis code output?

YES :

Inspection chart for diagnosis code (Refer

to

P.13B-18

).

NO :

Go to Step 2 .

STEP 2. Check injector for operating sound.

• Check injector for operating sound (Refer to

P.13B-367

).

Q: Can operating sound be heard?

YES :

Go to Step 3 .

NO :

Check the injector system of the defective

cylinder.

(Refer to Code No. P0201: No. 1 Injector

System

P.13B-92

).

(Refer to Code No. P0202: No. 2 Injector

System

P.13B-97

).

(Refer to Code No. P0203: No. 3 Injector

System

P.13B-102

).

(Refer to Code No. P0204: No. 4 Injector

System

P.13B-107

).

STEP 3. Check ignition timing.

• Check ignition timing (Refer to GROUP 11C −

On-vehicle Service

− Ignition Timing Check

P.11C-12

).

Q: Is the check result normal?

YES :

Go to Step 4 .

NO :

Check for offset ignition timing (Refer to
Inspection Procedure 14

P.13B-264

).

Main

Index

Group

TOC

TROUBLESHOOTING

MULTIPORT FUEL INJECTION (MPI) <4G1>

13B-267

STEP 4. M.U.T.-III data list

• Refer to Data List Reference Table

P.13B-335

.

a. Item 12: Air flow sensor
b. Item 13: Intake air temperature sensor

c. Item 21: Engine coolant temperature sensor

d. Item 25: Barometric pressure sensor

Q: Are the check results normal?

YES :

Go to Step 5 .

NO :

Perform the diagnosis code classified check
procedure for the sensor that has shown an
abnormal data value (Refer to Inspection
Chart for Diagnosis Code

P.13B-18

).

STEP 5. Check air intake from intake hose and
inlet manifold.

Q: Is the check result normal?

YES :

Go to Step 6 .

NO :

Repair.

STEP 6. Check exhaust manifold for emission
leakage.

Q: Is the check result normal?

YES :

Go to Step 7 .

NO :

Repair.

STEP 7. Check throttle body (throttle valve) for
contamination.

Q: Is the check result normal?

YES :

Go to Step 8 .

NO :

Clean throttle body (throttle valve) (Refer to

P.13B-358

).

STEP 8. M.U.T.-III data list

• Refer to Data List Reference Table

P.13B-335

.

a. Item 11: Oxygen sensor (front)
b. Item 59: Oxygen sensor (rear)

Q: Is the check result normal?

YES :

Go to Step 9 .

NO :

Perform the diagnosis code classified check
procedure for the sensor that has shown an
abnormal data value (Refer to Inspection
Chart for Diagnosis Code

P.13B-18

).

STEP 9. Check purge control solenoid valve.

• Check purge control solenoid valve (Refer to

GROUP 17

− Emission Control System − Evapo-

rative Emission Control System

− Purge Control

Solenoid Valve Check

P.17-16

).

Q: Is the check result normal?

YES :

Go to Step 10 .

NO :

Replace purge control solenoid valve.

STEP 10. Fuel pressure measurement.

• Fuel pressure measurement (Refer to Fuel Pres-

sure Test

P.13B-358

).

Q: Is the check result normal?

YES :

Go to Step 11 .

NO :

Repair.

STEP 11. Check positive crankcase ventilation
valve.

• Check positive crankcase ventilation valve (Refer

to GROUP 17

− Emission Control System −

Crankcase Emission Control System

− Positive

Crankcase Ventilation (PCV) Valve Check

P.17-13

).

Q: Is the check result normal?

YES :

Go to Step 12 .

NO :

Replace positive crankcase ventilation
valve.

STEP 12. Visual check of ignition spark.

• Remove the spark plug and install it to the ignition

coil.

• Connect the ignition coil connector.

• Remove all injector connector.

• At the engine start, check each spark plug pro-

duces a spark.

Q: Is the check result normal?

YES :

Go to Step 14 .

NO :

Go to Step 13 .

STEP 13. Check spark plug.

• Check spark plug (Refer to GROUP 16 − Ignition

System

− On-vehicle Service

P.16-35

).

Q: Is the check result normal?

YES :

Check ignition circuit system (Refer to

Inspection Procedure 26

P.13B-327

).

NO :

Replace spark plug.

Main

Index

Group

TOC

TROUBLESHOOTING

MULTIPORT FUEL INJECTION (MPI) <4G1>

13B-268

STEP 14. Check compression pressure.

• Check compression pressure (Refer to GROUP

11C

− On-vehicle Service − Compression Pres-

sure Check

P.11C-13

).

Q: Is the check result normal?

YES :

Go to Step 15 .

NO :

Repair.

STEP 15. Check injector for spray condition.

• Check each injector for spray condition (Refer to

P.13B-367

).

Q: Is the check result normal?

YES :

Go to Step 16 .

NO :

Replace injector.

STEP 16. Replace catalytic converter

• After replacing the catalytic converter, re-check

the trouble symptoms.

Q: Does trouble symptom persist?

YES :

Replace engine-ECU.

NO :

Check end.

Inspection Procedure 17: Battery Run Down

COMMENT ON TROUBLE SYMPTOM

• Failure is possibly caused by failed alternator,

failed power generation control system, or other
faults.

PROBABLE CAUSES

• Failed battery

• Alternator G terminal short-circuited

• Failed alternator

• Failed engine-ECU

DIAGNOSIS PROCEDURE

STEP 1. Check battery voltage.

• Measure battery voltage during cranking

OK: 8 V or more

Q: Is the check result normal?

YES :

Go to Step 2 .

NO :

Check battery (Refer to GROUP 54A

Battery

− On-vehicle Service − Battery Test

P.54A-5

).

STEP 2. Connector check: A-131 alternator
connector

Q: Is the check result normal?

YES :

Go to Step 3 .

NO :

Repair or replace.

2

1

3

4

AK402098

A-131(G)

Connector: A-131

Harness side
connector

AC

Main

Index

Group

TOC

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Текст

Политика конфиденциальности