Mitsubishi Colt Ralliart. Manual — part 733

TROUBLESHOOTING

MULTIPORT FUEL INJECTION (MPI) <4G1>

13B-257

STEP 9. Perform voltage measurement at A-114
engine-ECU connector.

• Disconnect engine-ECU connector, and connect

Special Tool Power Plant ECU Check Harness
(MB991987), and then measure the voltage on
the check connector.

• Engine: Idling after warm-up

• Transmission: Neutral

• Radiator fan: Not operating

• Voltage between terminal No. 64 and earth.

OK: Switching the headlamps to ON from
OFF causes the voltage to increase 0.2

3.5

V.

Q: Is the check result normal?

YES :

Go to Step 13 .

NO :

Go to Step 10 .

STEP 10. Connector check: A-114 engine-ECU
connector and A-131 alternator connector

Q: Is the check result normal?

YES :

Go to Step 11 .

NO :

Repair or replace.

AK402745

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64

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L

AF

A-114

Connector:

A-114

Harness side connector

Engine-ECU

Battery

AK402745

6

4

2

5

3

1

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L

AF

A-114

Connector:

A-114

Harness side connector

Engine-ECU

Battery

2

1

3

4

AK402098

A-131(G)

Connector: A-131

Harness side
connector

AC

Main

Index

Group

TOC

TROUBLESHOOTING

MULTIPORT FUEL INJECTION (MPI) <4G1>

13B-258

STEP 11. Check harness between A-114 (terminal
No. 64) engine-ECU connector and A-131
(terminal No. 1) alternator connector.

• Check output line for open/short circuit or dam-

age.

Q: Is the check result normal?

YES :

Go to Step 12 .

NO :

Repair.

STEP 12. Check the trouble symptom.

Q: Does trouble symptom recur?

YES :

Replace alternator.

NO :

Intermittent malfunction (Refer to GROUP
00

− How to Use

Troubleshooting/Inspection Service Points

How to Cope with Intermittent Malfunctions

P.00-13

).

STEP 13. Visual check of ignition spark.

• Remove the spark plug and install it to the ignition

coil.

• Connect the ignition coil connector.

• Remove all injector connector.

• At the engine start, check each spark plug pro-

duces a spark.

Q: Is the check result normal?

YES :

Go to Step 15

NO :

Go to Step 14

STEP 14. Check spark plug.

• Check spark plug (Refer to GROUP 16 − Ignition

System

− On-vehicle Service

P.16-35

).

Q: Is the check result normal?

YES :

Check ignition circuit system (Refer to

Inspection Procedure 26

P.13B-327

).

NO :

Replace spark plug.

STEP 15. Check purge control solenoid valve.

• Check purge control solenoid valve (Refer to

GROUP 17

− Emission Control System − Evapora-

tive Emission Control System

− Purge Control

Solenoid Valve Check

P.17-16

).

Q: Is the check result normal?

YES :

Go to Step 16 .

NO :

Replace purge control solenoid valve.

STEP 16. Check injector for spray condition.

• Check each injector for spray condition (Refer to

P.13B-367

).

Q: Is the check result normal?

YES :

Go to Step 17 .

NO :

Replace injector.

STEP 17. Check compression pressure.

• Check compression pressure (Refer to GROUP

11C

− On-vehicle Service − Compression Pressure

Check

P.11C-13

).

Q: Is the check result normal?

YES :

Go to Step 18 .

NO :

Repair.

STEP 18. Replace engine-ECU

• After engine-ECU is replaced, re-check for trou-

ble symptom.

Q: Does trouble symptom recur?

YES :

Check for foreign matters (water, kerosene,

etc.) in fuel and replace if necessary.

NO :

Check end.

AK402745

6

4

2

5

3

1

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66

L

AF

A-114

Connector:

A-114

Harness side connector

Engine-ECU

Battery

2

1

3

4

AK402098

A-131(G)

Connector: A-131

Harness side
connector

AC

Main

Index

Group

TOC

TROUBLESHOOTING

MULTIPORT FUEL INJECTION (MPI) <4G1>

13B-259

Inspection Procedure 8: The Engine Stalls when Starting the Car (Pass Out)

COMMENT ON TROUBLE SYMPTOM

• Engine stall on starting is possibly caused by mis-

fire due to failed spark plug, improper air-fuel
ratio at accelerator pedal depression, or other
faults.

• Engine stall on deceleration is possibly caused by

improper air-fuel ratio due to lack of intake air or
failed EGR system.

PROBABLE CAUSES

• Failed ignition system

• Failed intake system

• Failed emission gas cleaning system

• Throttle valve fouled around

• Failed engine-ECU

DIAGNOSIS PROCEDURE

STEP 1. M.U.T.-III diagnosis code

Q: Is the diagnosis code output?

YES :

Inspection chart for diagnosis code (Refer

to

P.13B-18

).

NO :

Go to Step 2 .

STEP 2. M.U.T.-III data list

• Refer to Data List Reference Table

P.13B-335

.

a. Item 14: Throttle position sensor (sub)
b. Item 77: Accelerator pedal position sensor

(sub)

c. Item 78: Accelerator pedal position sensor

(main)

d. Item 79: Throttle position sensor (main)

Q: Are the check results normal?

YES :

Go to Step 3 .

NO :

Perform the diagnosis code classified check
procedure for the sensor that has shown an
abnormal data value (Refer to Inspection
Chart to Diagnosis Code

P.13B-18

).

STEP 3. Check air intake from intake hose and
inlet manifold.

Q: Is the check result normal?

YES :

Go to Step 4 .

NO :

Repair.

STEP 4. Check throttle body (throttle valve) for
contamination.

Q: Is the check result normal?

YES :

Go to Step 5 .

NO :

Clean throttle body (throttle valve) (Refer to

P.13B-358

).

STEP 5. Visual check of ignition spark.

• Remove the spark plug and install it to the ignition

coil.

• Connect the ignition coil connector.

• Remove all injector connector.

• At the engine start, check each spark plug pro-

duces a spark.

Q: Is the check result normal?

YES :

Replace engine-ECU.

NO :

Go to Step 6 .

STEP 6. Check spark plug.

• Check spark plug (Refer to GROUP 16 − Ignition

System

− On-vehicle Service

P.16-35

).

Q: Is the check result normal?

YES :

Check ignition circuit system (Refer to

Inspection Procedure 26

P.13B-327

).

NO :

Replace spark plug.

Main

Index

Group

TOC

TROUBLESHOOTING

MULTIPORT FUEL INJECTION (MPI) <4G1>

13B-260

Inspection Procedure 9: Engine Does Not Revole Up

COMMENT ON TROUBLE SYMPTOM

• Failure is possibly caused by failed electronically

controlled throttle valve system, fuel system, igni-
tion system, or other faults.

PROBABLE CAUSES

• Failed ignition system

• Failed fuel system

• Failed electronically controlled throttle valve sys-

tem

• Incorrectly installed timing belt

• Failed engine-ECU

DIAGNOSIS PROCEDURE

STEP 1. M.U.T.-III diagnosis code

Q: Is the diagnosis code output?

YES :

Inspection chart for diagnosis code (Refer

to

P.13B-18

).

NO :

Go to Step 2 .

STEP 2. M.U.T.-III data list

• Refer to Data List Reference Table

P.13B-335

.

a. Item 14: Throttle position sensor (sub)
b. Item 77: Accelerator pedal position sensor

(sub)

c. Item 78: Accelerator pedal position sensor

(main)

d. Item 79: Throttle position sensor (main)

Q: Are the check results normal?

YES :

Go to Step 3 .

NO :

Perform the diagnosis code classified check
procedure for the sensor that has shown an
abnormal data value (Refer to Inspection
Chart to Diagnosis Code

P.13B-18

).

STEP 3. Check timing marks of timing belt.

Q: Is the check result normal?

YES :

Go to Step 4 .

NO :

Align timing marks.

STEP 4. Visual check of ignition spark.

• Remove the spark plug and install it to the ignition

coil.

• Connect the ignition coil connector.

• Remove all injector connector.

• At the engine start, check each spark plug pro-

duces a spark.

Q: Is the check result normal?

YES :

Go to Step 6 .

NO :

Go to Step 5 .

STEP 5. Check spark plug.

• Check spark plug (Refer to GROUP 16 − Ignition

System

− On-vehicle Service

P.16-35

).

Q: Is the check result normal?

YES :

Check ignition circuit system (Refer to

Inspection Procedure 26

P.13B-327

).

NO :

Replace spark plug.

STEP 6. Fuel pressure measurement.

• Fuel pressure measurement (Refer to Fuel Pres-

sure Test

P.13B-358

).

Q: Is the check result normal?

YES :

Replace engine-ECU.

NO :

Repair.

Main

Index

Group

TOC

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Политика конфиденциальности