Mitsubishi Colt Ralliart. Manual — part 263
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INLET MANIFOLD
ENGINE OVERHAUL <4A9>
11B-16
3. Install the crank angle sensor onto the cylinder
block by tightening it to 8.4
± 0.6 N⋅m.
>>E<< OIL PRESSURE SWITCH
INSTALLATION
CAUTION
Apply sealant correctly so that it will not be
squeezed out onto the end of the threaded por-
tion upon assembly.
AK402699
1 mm
5 mm
AB
1. Remove any sealant that may be remaining on
the oil pressure switch or the threaded hole in the
cylinder block.
2. Apply sealant to the threaded portion of the oil
pressure switch as illustrated.
Specified sealant:
LOCTITE 565 or equivalent
3. Install the oil pressure switch onto the cylinder
block by tightening it to 10
± 2 N⋅m.
>>F<< EGR PIPE GASKET INSTALLATION
AK401779
AC
EGR pipe
Projection
Projection
1. Install the EGR pipe gasket A, facing the gasket’s
protruded portion in the illudtrated direction.
AK401811
EGR pipe
Projection
Projection
AC
2. Install the EGR pipe gasket B, facing the gasket’s
protruded portion in the illudtrated direction.
>>G<< EGR VALVE GASKET
INSTALLATION
AK401814
AC
Hollow
Install the EGR valve gasket, facing the gasket’s hol-
low portion in the illudtrated direction.
Main
Index
Group
TOC
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EXHAUST MANIFOLD
ENGINE OVERHAUL <4A9>
11B-17
EXHAUST MANIFOLD
REMOVAL AND INSTALLATION
M1113004901171
AK402837AC
2
6.0 ± 1.0 N·m
1
5
4
3
20 ± 1.6 N·m
30 ± 3 N·m
34.5 ± 6.5 N·m
35 ± 2 N·m
Removal steps
>>
B
<< 1. Exhaust manifold bracket B
2. Heat protector
3. Exhaust manifold
>>
A
<< 4. Exhaust manifold gasket
5. Exhaust manifold bracket A
Removal steps (Continued)
Main
Index
Group
TOC
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EXHAUST MANIFOLD
ENGINE OVERHAUL <4A9>
11B-18
INSTALLATION SERVICE POINTS
>>A<< EXHAUST MANIFOLD GASKET
INSTALLATION
AK402346
AC
Projection
Install the exhaust manifold gasket, facing the gas-
ket's protruded portion in the illustrated direction.
>>B<< EXHAUST MANIFOLD BRACKET B
INSTALLATION
AK304919
AC
Exhaust
manihold
bracket A
Exhaust
manihold
bracket B
Prior to installation, ensure that the exhaust manifold
bracket B is closely seated onto the exhaust manifold
and the exhaust manifold bracket A. Then, install the
bracket B, tightening the fittings to 34.5
± 6.5 N⋅m.
Main
Index
Group
TOC
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OIL PAN AND TIMING CHAIN CASE
ENGINE OVERHAUL <4A9>
11B-19
OIL PAN AND TIMING CHAIN CASE
REMOVAL AND INSTALLATION
M1113026300282
<M/T>
E - E
AK600402
AE
9.0 ± 1.0 N·m
1
19
16
10
7
6
20
14
18
11
5
4
3
2
13
12
15
9.5 ± 0.5 N·m
11.5 ± 1.1 N·m
8.4 ± 0.6 N·m
8.4 ± 0.6 N·m
39.5 ± 3.0 N·m
8.4 ± 0.6 N·m
39 ± 5 N·m
11.5 ± 1.1 N·m
17
8
9
Removal steps
1. Breather hose
2. PCV hose
3. PCV valve
4. PCV valve gasket
5. Oil filler cap
6. Oil drain plug
7. Oil drain plug gasket
<<
B
>> >>
F
<< 8. Oil filter
9. Oil filter stud
>>
E
<< 10.Cover
>>
D
<< 11. Cylinder head cover
12.Cylinder head cover gasket
<<
B
>> >>
C
<< 13.Oil pan
14.Oil screen
15.Oil screen gasket
16.Water pump
17.O-ring
>>
B
<< 18.Timing chain case
>>
A
<< 19.Front oil seal
20.O-ring
Removal steps (Continued)
Main
Index
Group
TOC
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