Mitsubishi Colt Ralliart. Manual — part 261

SPECIAL TOOLS

ENGINE OVERHAUL <4A9>

11B-8

MB991994

Valve stem seal
installer

Installation of valve stem seal
(Use the special tool, on which
the number "MB991994" is
stamped.)

MD998780

Piston pin setting tool Removal and press-fitting of

piston pin

MB991659

Guide D

MB991614

MB991614

Angle gauge

Tightening cylinder block bearing
cap bolt

Tool

Number

Name

Use

Main

Index

Group

TOC

ALTERNATOR AND IGNITION SYSTEM

ENGINE OVERHAUL <4A9>

11B-9

ALTERNATOR AND IGNITION SYSTEM

REMOVAL AND INSTALLATION

M1113001001306

AK403224AB

11

8.4 ± 0.6 N·m

8

4

6

9

7

5

2

12

1

25 ± 5 N·m

7.6 ± 0.6 N·m

36 ± 3.6 N·m

22.5 ± 2.5 N·m

5.0 ± 1.0 N·m

47 ± 5 N·m

8.4 ± 0.65 N·m

190 N·m

3

49 ± 9 N·m

10

11 ± 1 N·m (Hexagon bolt)
8.4 ± 0.6 N·m (Torx bolt)

Removal steps

1. Oil level gauge guide
2. Oil level gauge
3. O-ring
4. Alternator
5. Alternator brace
6. Water pump pulley

<<

A

>> >>

A

<< 7. Crankshaft pulley bolt

>>

A

<< 8. Washer

>>

A

<< 9. Crankshaft pulley

10.Tensioner pulley
11. Ignition coil
12.Spark plug

Removal steps (Continued)

Main

Index

Group

TOC

ALTERNATOR AND IGNITION SYSTEM

ENGINE OVERHAUL <4A9>

11B-10

REMOVAL SERVICE POINTS
<<A>> CRANKSHAFT PULLEY BOLT
REMOVAL

AK600409AB

MB991883

<M/T>

AK600407

MD998781

Cylinder block

Drive plate

AB

<CVT>

1. Lock the drive plate or the flywheel with the

special tool Flywheel Stopper.

2. Remove the crankshaft bolt.

• Flywheel Stopper (MD998781)

• Flywheel Stopper (MB991883)

INSTALLATION SERVICE POINTS
>>A<< CRANKSHAFT PULLEY / WASHER
/ CRANKSHAFT PULLEY BOLT INSTAL-
LATION

AK600410AC

MB991883

<M/T>

AK600407

MD998781

Cylinder block

Drive plate

AB

<CVT>

1. Lock the drive plate or the flywheel with the

special tool Flywheel Stopper.

• Flywheel Stopper (MD998781)

•

AK305393AB

Washer

Crankshaft pulley

Crankshaft

Crankshaft
bolt

Clean

Flywheel Stopper (MB991883)

2. Clean the threaded holes in the crankshaft.
3. Clean and degrease the crankshaft pulley.

NOTE: Degreasing is required to prevent any
remaining oil from compromising the friction coef-
ficient of the pulley belt contact surface.

4. Install the crankshaft pulley.
5. Apply an appropriate minimum amount of engine

oil to the threaded portion as well as the flange
bottom of the crankshaft.

6. Clean the washer.
7. Tighten the crankshaft bolt to 190 N

⋅m.

Main

Index

Group

TOC

FUEL AND EMISSION PARTS

ENGINE OVERHAUL <4A9>

11B-11

FUEL AND EMISSION PARTS

REMOVAL AND INSTALLATION

M1113002200894

AK401777

AC

8

6.0 ± 0.5 N·m

18.4 ± 1.4 N·m

6.0 ± 0.5 N·m

3

14

13

12

11

4

2

5

6

1

9

10

7.6 ± 0.6 N·m

18.4 ± 1.4 N·m

7

15

Removal steps

1. Vacuum hose
2. Vacuum hose
3. Solenoid valve
4. Engine hanger
5. Radiator upper hose clamp

>>

D

<< 6. Throttle body

>>

C

<< 7. Throttle body gasket

>>

B

<< 8. Manifold absolute pressure (MAP)

sensor

>>

A

<< 9. Delivery pipe assembly

10.Insulator
11. Injection support
12.O-ring
13.Fuel injector
14.O-ring
15.Delivery pipe

Removal steps (Continued)

Main

Index

Group

TOC