Mitsubishi Colt Ralliart. Manual — part 606

INLET MANIFOLD

ENGINE OVERHAUL <4G1>

11D-24

INLET MANIFOLD

REMOVAL AND INSTALLATION

M1113026100169

AK401840 AC

1

18 ± 2 N·m

2

3

4

18 ± 2 N·m

31 ± 3 N·m

19 ± 3 N·m

Removal steps

>>

A

<< 1. Inlet manifold stay

2. Inlet manifold
3. Inlet manifold gasket
4. Engine hanger

INSTALLATION SERVICE POINTS
>>A<< INLET MANIFOLD STAY INSTAL-
LATION

AK401854AC

Inlet manifold stay

Make sure that the inlet manifold stay tightly fits the
inlet manifold and the mating boss of the cylinder
block, then tighten bolts the specified torques.

Tightening torque:

M8 18

± 2 N⋅m

M10 31

± 3 N⋅m

Main

Index

Group

TOC

EXHAUST MANIFOLD

ENGINE OVERHAUL <4G1>

11D-25

EXHAUST MANIFOLD

REMOVAL AND INSTALLATION

M1113004900918

AK401835AB

1

50 ± 10 N·m

19 ± 3 N·m

10 ± 2 N·m

10 ± 2 N·m

35 ± 6 N·m

59 ± 5 N·m

59 ± 5 N·m

31 ± 2 N·m

31 ± 2 N·m

17 ± 2 N·m

17 ± 2 N·m

59 ± 5 N·m

49 ± 5 N·m

24 ± 4 N·m

2

3

4

5

6

7

8

9

10

10 ± 2 N·m

12

11

13

14

15

16

19

18

17

29 ± 3 N·m

Removal steps

1. Oxygen sensor
2. Turbocharge cover
3. Oil return pipe

>>

C

<< 4. Oil return pipe gasket

>>

C

<< 5. Oil return pipe gasket

>>

B

<< 6. Exhaust fitting bracket

7. Exhaust fitting
8. Exhaust fitting gasket
9. Turbocharger bracket
10. Oil pipe

>>

A

<< 11. Water pipe "B"

12. Turbocharger
13. Turbocharger gasket

>>

A

<< 14. Water pipe "A"

15. Exhaust manifold
16. Exhaust manifold gasket
17. Thermostat housing
18. Thermostat housing gasket
19. Engine hanger

Removal steps (Continued)

Main

Index

Group

TOC

EXHAUST MANIFOLD

ENGINE OVERHAUL <4G1>

11D-26

INSTALLATION SERVICE POINTS
>>A<< WATER PIPE INSTALLATION

AK401841AC

Water pipe A

Water pipe B

Turbocharger

Put the bracket of the water pipe "B" over the bracket
of the water pipe "A" as shown in the illustration.
Tighten them together with the turbocharger to the
tightening torque of 10

± 2 N⋅m.

>>B<< EXHAUST FITTING BRACKET
INSTALLATION

AK401852 AC

Exhaust fitting

Turbocharger
bracket

Exhaust fitting bracket

Make sure that the exhaust fitting bracket fits exactly
the exhaust fitting and the turbocharger bracket.
Tighten the exhaust fitting bracket to the specified
torque of 35

± 6 N⋅m.

>>C<< OIL RETURN PIPE GASKET
INSTALLATION

AK401853 AC

B

A

B

A

Install the projection of the oil return pipe gasket to
the turbocharger and the oil pan as shown in the
illustration.

Main

Index

Group

TOC

ROCKER ARMS AND CAMSHAFT

ENGINE OVERHAUL <4G1>

11D-27

ROCKER ARMS AND CAMSHAFT

REMOVAL AND INSTALLATION

M1113005401414

AK202372

6

14

9

11

12

13

10

7

1

2

3

5

11 ± 1 N·m

22 ± 4 N·m

42 ± 2 N·m

30 ± 3 N·m

8

21 ± 2 N·m

11 ± 1 N·m

4

AC

21 ± 2 N·m

Apply engine oil to
all moving parts
before installation.

Removal steps

>>

H

<< 1. Oil feeder control valve

2. Oil pipe

>>

G

<< 3. Oil feeder control valve filter

>>

F

<< 4. Oil seal

>>

E

<< 5. Circular packing

<<

A

>> >>

D

<< 6. Cam position sensing cylinder

>>

C

<< 7. Front bearing cap

>>

C

<< 8. Bearing cap

>>

C

<< 9. Rear right bearing cap

>>

C

<< 10. Rear left bearing cap

>>

B

<< 11. Intake camshaft

>>

B

<< 12. Exhaust camshaft

13. Roller rocker arm

<<

B

>> >>

A

<< 14. Lash adjuster

Removal steps (Continued)

Main

Index

Group

TOC