Acura RL (1996-2004 year). Manual — part 569
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12. Pack adhesive into the cartridge without air pockets
to ensure continuous delivery. Put the cartridge in a
caulking gun, and run a bead of adhesive around
the edge of the rear window as shown.
NOTE: Apply the adhesive within 30 minutes after
applying the glass primer.
13 mm
(0.51 in.)
2 mm (0.08 in.)
: ADHESIVE
MOLDING
8 mm (0.31 in.)
MOLDING
1 mm
(0.04 in.)
UPPER
SPACER
LOWER
SPACER
1 mm
(0.04 in.)
GLASS
REAR WINDOW
13.
Use suction cups to hold the rear window over the
opening, align it with the alignment marks made in
step 7, and set it down on the adhesive. Lightly
push on the rear window until its edges are fully
seated on the adhesive all the way around.
NOTE: Do not open or close the doors until the adhe-
sive is dry.
ALIGNMENT
MARK
REAR WINDOW
SUCTION
CUPS
14. Scrape or wipe the excess adhesive off with a putty
knife or towel.
NOTE: To remove adhesive from a painted surface
or the rear window, use a soft shop towel damp-
ened with alcohol.
15. Install the lower molding.
: Molding holder locations, 7
Before installing,
push the screw
grommet.
LOWER MOLDING
16. Let the adhesive dry for at least 1 hour, then spray
water over the rear window and check for leaks.
Mark the leaking areas, let the rear window dry,
then seal with sealant.
NOTE: Let the vehicle stand for at least 4 hours
after rear window installation. If the vehicle has to
be used within the first 4 hours, it must be driven
slowly.
17. Reinstall all remaining removed parts.
NOTE: Advise the customer not to do the following
things for 2 to 3 days:
Slam the doors with all the windows rolled up.
Twist the body excessively (such as when going
in and out of driveways at an angle or driving
over rough, uneven roads).
Main Menu
Table of Contents
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Moonroof
Index
BRACKET COVER
CABLE ASSEMBLY
Replacement, page
MOONROOF
CONTROL
UNIT
SWITCH PLATE B
Adjustment,
GROUND
PLATE
RAIL HOLDER A
FRAME SEAL
TUBE
CLIP CLIP
(Right side)
REAR DRAIN
VALVE
FRONT DRAIN
VALVE
FRONT DRAIN
TUBE
REAR DRAIN
TUBE
TUBE
CLIP
INNER
CABLE
HOLDER
COVER
RAIL HOLDER B
SHIMS
DRAIN CHANNEL
SWITCH PLATE A
Adjustment,
page
Main Menu
Table of Contents
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Troubleshooting
Symptom
Water leaks
Wind noise
Motor noise
Glass moves, but glass doss not stop tem-
porarily (between the fully open position and
the fully closed position)
Glass does not move, but motor turns
Glass does not move and motor does not turn
(glass can be moved with moonroof wrench)
Probable Cause
1.
2.
3.
4.
1.
1.
2.
3.
1.
2.
3.
1.
2.
3.
4.
1.
2.
3.
4.
5.
Clogged drain tube.
Gap between glass weatherstrip and roof panel.
Defective or improperly installed glass weatherstrip.
Gap between drain seal and roof panel.
Excessive clearance between glass weatherstrip and roof panel.
Loose motor.
Worn gear or bearing.
Cable assembly deformed.
Control unit connector not connected properly.
Defective limit switch.
Defective control unit.
Clutch out of adjustment.
Foreign matter stuck between guide rail and slider.
Inner cable loose.
Cable assembly not attached properly.
Blown fuse.
Faulty switch.
Battery run down.
Defective motor.
Faulty relay.
Glass Height Adjustment
The roof panel should be even with the glass weather-
strip, to within 1.7 mm (0.07 in.) all the way
around. If not, open the glass fully, and:
GLASS WEATHERSTRIP
• ROOF PANEL
GLASS
1. Remove the bracket cover.
2. Loosen the nuts, and install the shims between the
glass frame and glass bracket as shown.
Shim thickness: Max. 2 mm (0.08 in.)
3. Repeat on opposite side if necessary.
6 x 1.0 mm
9 N-m (0.9 kgf-m,
7 Ibf-ft)
PLUG
BRACKET
COVER
6 x 1.0 mm
9 N-m (0.9 kgf-m,
7 Ibf-ft)
Forward
1.7 mm
(0.07 in.)
SHIM
GLASS
BRACKET
SHIM
Main Menu
Table of Contents
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Moonroof
Glass, Glass Bracket, and Sunshade Removal
6. Remove the drain channel.
DRAIN CHANNEL
SCREW
1. Close the glass fully.
2. Slide the sunshade all the way back.
3. Remove both bracket covers.
BRACKET COVER
Forward
PLUG
4. Remove the nuts from both glass brackets.
GLASS BRACKET
6 x 1.0 mm
9 N-m (0.9 kgf-m, 7 Ibf-ft)
5. Remove the glass by lifting up and pulling forward
as shown.
NOTE: Do not damage the roof panel.
GLASS
SCREW
7. Remove the holder cover, then remove the rail
holder B.
6 x 1.0 mm
9 N-m (0.9 kgf-m,
7 Ibf-ft)
COVER
GUIDE PIN
8. Using the moonroof wrench, move the glass bracket
to the position where the moonroof normally pivots
down, and remove the screws.
SCREWS
GLASS BRACKET
RAIL HOLDER B
SCREW
Main Menu
Table of Contents
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