Great Wall Florid. Manual — part 5

GWFLORID Maintenance Manual

18

Torque Specifications for Key Operational Bolts

Any part that has a tightening torque requirement for fastening piece connections should be fastened according

to specifications, the tightening torque of fastening pieces that have no tightening torque specification should

satisfy the QC/T 518—1999 regulations.

Tightening torque for key operational bolts are shown in the table below.

No.

Important fastening piece locations

Fastening piece name

and model number

Quantity

Tightening

torque

(N·m)

1

Chassis

1.01

Left mount & left side member

Hexagon bolt for flange face

1

112±10

Left mount & left mounting bracket

Hexagon bolt for flange face

2

64±5

1.02

Left mounting bracket & transmission Hexagon bolt for flange face

3

64±5

Right mount & engine

Hexagon nut for flange face

1

41±4

1.03

Right mount & engine

Hexagon bolt for flange face

2

64±5

Right mount & vehicle body

Hexagon bolt for flange face

2

64±5

Grade Specification and Filled Quantity of Each Individual Functioning
Component's Working Agent

No.

Functioning

component

Quantity

Specifications

GW413EF

GW4G15

1

Engine fuel

45L

#93 and above high quality unleaded gasoline (GW413EF,

GW4G15 engine)
#-10 light diesel fuel (YC4W75-31 engine)

2

Engine

lubricant

3.25±0.25 L

3.5L

GW413EF

SJ 15W-40/SJ 10W-30

(For China domestic model)
SL 5W-30 (For alpine region model)

GW4G15

SJ 20W-40/SJ 10W-30 (For domestic &

exported high-temperature region model)
SL 10W-30 (For alpine region model)

3

Coolant

5.5±0.5 L

5.4±0.5 L

Ethylene-Glycol-35

o

C antifreeze fluid

(For China domestic model)

Ethylene-Glycol-45

o

C antifreeze fluid

(For alpine region model)

4

Clutch fluid

0.49±0.02 L

0.72±0.02 L DOT4 synthetic brake fluid

5

Transmission

lubricant

1.9±0.1 L

1.8L

GL-4 80W-90 (For China domestic model)
GL-4 75W-90 (For alpine region model)
GL-5 140 (For high-temperature region model)

6

Power steering

fluid

0.65±0.02 L

0.75±0.02 L ATF DEXRONⅢ Mobil fluid

7

Brake fluid

0.49±0.02 L

DOT4 synthetic brake fluid

8

Battery

terminal

1.0 g

Industrial vaseline

9

Windshield

washer fluid

2.8±0.1 L

Room temperature: use clean water with a hardness less

than 205g/1000 kg.

Low temperature (-18

o

C±3

o

C): use methanol-water

solution concentration of 50%.

10 Air conditioner

refrigerant

510±10 g

R134a

19

Overall Parameters

No.

Important fastening piece locations

Fastening piece name

and model number

Quantity

Tightening

torque

(N·m)

1.04

Right mount & vehicle body

Hexagon bolt for flange face

1

64±5

Right mount & transmission

Hexagon bolt for flange face

1

64±5

1.05

Right mount & transmission

Hexagon bolt for flange face

2

64±5

Rear mount & rear mounting bracket Hexagon bolt for flange face

1

64±5

1.06 Rear mount & subframe

Hexagon bolt for flange face

(M10 × 1.25 × 70)

1

64±5

1.07 Rear mount & subframe

Hexagon nut for flange face (M10 × 1.25)

2

64±5

1.08 Fuel tank & rail

Hexagon head bolt and flat washer

subassembly

4

35±3

1.09 Fuel filler pipe & vehicle body

Hexagon head bolt, spring washer and flat

washer subassembly

1

47±3

1.10 Accelerator pedal & vehicle body

Hexagon nut for flange face

3

9±2

1.11 Fuel filter bracket & tank

Hexagon head bolt and flat washer

subassembly

3

9±2

1.12 Fuel pump install panel & tank

Hexagon head bolt and flat washer

subassembly

8

4±1

1.13 Fuel filler pipe assembly & vehicle

body

Hexagon head bolt and spring washer

subassembly

1

9±2

1.14 Air filter bracket & vehicle body

Hexagon head bolt and spring washer

subassembly

2

9±2

1.15 Air filter & air filter bracket

Hexagon head bolt and flat washer

subassembly

3

9±2

1.16 Exhaust pipe rear protection support

Hexagon bolt for flange face

2

23±3

1.17 Between the front muffler and catalytic

convertor

Hexagon bolt for flange face

2

64±5

1.18

Connections between the front exhaust

pipe and catalytic convertor, front &

rear muffler flanges

Bolt (M10 × 1.25)

4

64±5

1.19 Connections between the front exhaust

pipe & engine exhaust manifold

Air intake and exhaust nut components

2

64±5

1.20 Front, central, and rear heat shield

Hexagon head bolt, spring washer and flat

washer subassembly

5

9±2

1.21 Front heat shield

Hexagon nut for flange face

1

9±2

1.22 Fan with overflow tank assembly

Hexagon head bolt and flat washer

subassembly

3

9±2

1.23 Clutch pedal & clutch master cylinder Nut (M8)

2

21±5

1.24 Clutch pedal & beam

Hexagon bolt for flange face

1

23±3

1.25

Mounting bolts on the bracket connected

the rigid pipe of the clutch master cylinder

and hose

Hexagon head bolt and flat washer

subassembly

1

9±2

1.26 Connected the rigid pipe bracket of

clutch slave cylinders & bolts

Hexagon head bolt

3

23±3

1.27 Transmission control mechanism

assembly & floor

Hexagon head bolt and flat washer

subassembly

4

20±2

1.28 Transmission control cable assembly

bracket mounting bolt

Hexagon head bolt and flat washer

subassembly

1

9±2

1.29 Transmission control cable fixed plate

mounting bolt

Hexagon head bolt and flat washer

subassembly

2

9±2

1.30 Transmission control cable assembly

bracket & vehicle body

Hexagon nut for flange face

1

9±2

GWFLORID Maintenance Manual

20

No.

Important fastening piece locations

Fastening piece name

and model number

Quantity

Tightening

torque

(N·m)

1.31 Propeller shaft assembly

Front drive shaft nut (M22 × 1.5)

2

240±20

1.32 Subframe & vehicle body (rear)

Hexagon bolt for flange face and flat

washer subassembly

2

116±10

1.33 Subframe & vehicle body (front)

Hexagon bolt for flange face and flat

washer subassembly

2

70±5

1.34 Subframe strut bar & vehicle body

Hexagon head bolt and flat washer

subassembly

4

47±5

1.35 Swing arm & steering knuckle

Swing arm ball end nut (M12 × 1.25)

2

98±10

1.36 Swing arm & subframe

Hexagon nut for flange face (M12 × 1.25)

2

\

1.37 Swing arm & subframe

Hexagon head bolt and flat washer

subassembly

2

136±10

1.38 Swing arm & subframe

Hexagon head bolt and flat washer

subassembly

2

107±10

1.39 Front shock absorber & vehicle body Hexagon nut for flange face (M8)

6

39±4

1.40 Front shock absorber & steering knuckle Hexagon bolt for flange face (M14 × 1.5)

4

\

1.41 Front shock absorber & steering knuckle Hexagon nut for flange face

4

132±10

1.42 Front stablizer bar bracket & frame

Hexagon head bolt and flat washer

subassembly

4

23±3

1.43 Hanger rod, swing arm & stablizer bar Type 2 non-metal insert lock nut

2

23±3

1.44 Trailing arm spindle sleeve assembly Hexagon head bolt and flat washer

subassembly

2

82±5

1.45 Rear shock absorber support shaft

Hexagon nut for flange face

2

49±5

1.46 Rear shock absorber components

I type hexagon nut

4

64±5

1.47 Hub

Wheel nut (M12 × 1.25)

16

103±10

1.48 Steering wheel & steering column

mounting nut

Hexagon nut for flange face

1

50±4

1.49 Steering column & beam mounting bolt Hexagon bolt for flange face

1

23±3

1.50 Steering column & beam mounting bolt Hexagon head bolt and flat washer

subassembly

2

23±3

1.51 Steering pump adjustable bracket &

engine mounting bolt

Hexagon bolt for flange face

3

39±4

1.52 Powr steering pump & bracket mounting

bolt

Hexagon bolt for flange face

1

64±5

1.53 Steering pump mounting bracket

&engine mounting bolt

Hexagon bolt for flange face

2

35±3

1.54 Steering gear & subframe mounting

bolt

Hexagon head bolt and flat washer

subassembly (M12 × 1.25 × 80)

2

107±7

1.55 Steering gear & subframe mounting

bolt

Hexagon head bolt and flat washer

subassembly (M13 × 1.25 × 100)

2

107±7

1.56 Steering gear & steering knuckle

mounting nut

Hexagon castle thin-nut

2

50±10

1.57 Steering protection plate & subframe

mounting bolt

Hexagon bolt for flange face

2

23±3

1.58 ABS sensor & steering knackle

Hexagon head bolt and spring washer

subassembly

2

9±2

1.59 Rear brake & rear axle

Bolt: for installing brake

8

50±5

1.60 Brake pedal & booster

Nut

4

23±3

21

Overall Parameters

No.

Important fastening piece locations

Fastening piece name

and model number

Quantity

Tightening

torque

(N·m)

1.61 ABS sensor front wire harness & front

shock absorber

Hexagon head bolt and flat washer

subassembly

2

23±3

1.62 ABS & vehicle body

Hexagon head bolt and flat washer

subassembly

3

23±2

1.63 Parking brake cable & vehicle body

Hexagon head bolt and spring washer

subassembly

6

9±2

1.64 Parking brake cable & rear brake

Hexagon head bolt and spring washer

subassembly

2

9±2

1.65 ABS sensor rear wire harness, vehicle

body & rear brake

Hexagon head bolt and spring washer

subassembly

6

9±2

1.66 Parking brake fixed cable braket &

vehicle body

Hexagon head bolt and spring washer

subassembly

1

9±2

1.67 ABS sensor front wire harness & vehicle

body

Hexagon head bolt, spring washer and flat

washer subassembly

2

9±2

1.68 Parking brake control mechanism

Hexagon head bolt, spring washer and flat

washer subassembly

2

23±3

1.69 Rear brake pipe connector & vehicle

body

Hexagon bolt for flange face

1

9±2

1.70 Seven-hole tube clamp & vehicle body Hexagon bolt for flange face

1

9±2

1.71 Brake pedal & vehicle body

Hexagon bolt for flange face

1

23±3

1.72 Brake cable & rear axle

Hexagon nut for flange face

2

9±2

1.73 All of the brake line connectors M10

16±2

1.74 All of the brake line connectors M12

16±2

2

Vehicle body

2.1

Connected seat belt

Front seat belt upper mounting bolt (7/16.)

2

42±5

2.2

Connected seat belt

Seat belt lower mounting bolt (7/16.)

4

38±5

2.3

Connected seat belt retractor

Front seat belt retractor lower bolt (7/16.)

2

38±5

2.4

Connected seat belt retractor

Hexagon bolt for flange face

2

9±3

2.5

Connected seat belt

Rear seat belt upper mounting bolt (7/16.)

2

38±5

2.6

Connected seat belt retractor

Rear seat belt retractor bolt (7/16.)

2

38±5

2.7

Connected seat belt

Mounting bolts on the middle seat belt

(7/16.)

1

38±5

2.8

Connected front seat belt mortise lock Front seat belt mortise lock bolt (7/16.)

2

60±5

2.9

Connected rear seat belt lock

Rear seat belt lock bolt (7/16.)

2

38±5

3

Air conditioner

3.1

Compressor bracket & engine

Hexagon bolt for flange face Q1841030FD

(M10 × 1.25)

4

64±5

3.2

Comperssor bracket & compressor

Hexagon bolt for flange face-oversize

Q1860890FD

4

23±3

3.3

Condensor fan mounting bolt

Hexagon head bolt and flat washer

subassembly Q1400630 (Q402) F32

1

9±2

3.4

Condensor mounting bolt

Hexagon bolt for flange face

2

23±3

3.5

Compressor suction hose & HVAC

refrigeration line port

Hexagon bolt for flange face Q1460640F32

1

9±2

3.6

Air conditioner hose, compressor, and

condenser coupling bolt

Hexagon bolt for flange face Q1840625F32

4

9±2

3.7

Expansion valve & HVAC refrigeration line port Hexagon bolt for flange face Q1840630F32

2

9±2