Great Wall Hover. Manual — part 56
6
Install the inner trumpet connector on the front
drive shaft
a. Fill the inner trumpet connector and inner jacket with the
grease supplied with the jacket
(Recommend used grease is CAPLEX or KY1). Amount About140g
b. Align the assembly mark made during disassembly; covered
with inner trumpet connector.
c. Cover the inner jacket on the inner trumpet connector.
7
Use the inner and outer jacket clip pliers to
clamp the inner and outer jacket.
a. Use the special non-ear clip pliers to lock the large clip of
inner jacket.
b. Use the nutcracker to lock the small clip of inner jacket.
Caution: Ensure the large and small connecting place of jacket
is in the corresponding groove of trumpet connector and shaft.
assembly mark
outer jacket clip
inner jacket clip
non-ear clip pliers
nutcracker
c.Use the special pneumatic pliers to lock the large and small clip of
outer jacket.
d.Ensure the jacket of both sides does not be prolonged or shortened
when the front drive shaft has the standard length.
Standard length: 400.5mm
If only need to replace the outer components of front drive
shaft assembly on car, it can remove the left and right steer-
ing knuckle of car, then disconnect the inner trumpet con-
nector of front drive shaft assembly, then take out the three-
pin section assembly and shaft from the inner trumpet con-
nector for replacement.
Installation of constant-speed drive shaft assem-
bly on front drive axle
1. Insert the hanger plank into the drive shaft, inserted
with oil seal; use the circlip pliers to install the inner
circlip.
Caution: It should replace the oil seal if damaged.
special tools
circlip pliers
support the lower end
Use the special tools to knock bearing in slightly.
Caution: Support the lower end of the drive shaft assembly
when knock the bearing in. The lower end must not slide out.
3. Use the circlip pliers to install the outer circlip on
the front drive shaft assembly.
4. Repeat the previous method to install the hanger
plank, oil seal, circlip, bearing and circlip on another
end.
5. Insert the spline of connecting end of drive shaft
and reducer into the differential halfaxle gear spline
hole of electric clutch and reducer slowly.
6. Drip 1-2 drop of screw lock agent on the middle of
screw of connecting bolt of hanger plank andreducer.
7. Use the wrench to tighten the connecting bolt of
hanger plank and drive axle to specified torque.
specified torque : 90-110N
m
Caution: It should screw on all bolts before tighten
them, then tighten them in diagonal direction.
Check the hanger plank for levelness after tightened
the bolt to the specified torque. Remove the hanger
plank and reinstall it if is not planished.
8. Install the vent tube connector assembly; connect
all ports to front drive axle.
(Refer to “Assembly of Front Reducer Assembly”)
special tools
support the lower end
Specified torque : 200-220N
m
Caution: Drip 1-2 drop of screw lock agent on the middle front
part of the lifting bolt
10 Use the bolt to connect the front drive axle flange
and drive shaft according to the mark mage before
disassembly and tighten it to the specified torque.
specified torque: 73-83N.m
11. Install the beam under the front drive axle.
Tighten the beam connecting bolt to the specified
torque.
specified torque: 73-83N.m
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