Great Wall Hover. Manual — part 45
Front suspension (2WD)
front stabilizer bar
rubber cover
clip
connecting rod of
stabilizer bar
flat shim
front shaft of
lower arm
split pin
adjusting bolt
lower adjusting block
fixed arm
upper adjusting block
lower arm
rear shaft of lower arm
torsion bar base
torsion bar
lower arm long bush
split pin
upper ball pin
upper arm shaft
upper arm bush
flat shim
lower arm
short bush
eccentric shim
disk shim
fill block
fill block
disk shim
shim
shock absorber
shim
shim
upper arm bush
upper arm shaft
lower ball arm
front wheel hub
and steering
knuckle assy
N m: specified torque
Used component which can not be used any more.
Pregummed component N
m: specified torque
Ball pin
Inspection of ball pin
1. Check the lower ball pin for loose
a. Raise the front of the car by jack and support it by the frame.
b. Ensure the front wheel is in straight advancing position and
step down the brake pedal.
c. Move the arm upwardly and downwardly; check the
clearance of lower ball pin.
Max. vertical clearance: 0mm
2. Check the upper ball pin for loose;
move the wheel upwardly and downwardly and check the gap of
upper ball pin.
Max. vertical clearance: 0mm
3. Check the rotation of ball pin
a. Remove the ball pin.
b. Shown as figure, shake the ball pin stud forwardly and
backwardly for several times before install the nut.
c. Rotate the nut continuously by torsion meter and 2-4s for a
cycle; record the readout of torsion meter in the fifth cycle.
tightening torque (for rotary):
lower ball pin 0.1
4N
m
upper ball pin 0.1
4N
m
Disassembly of ball pin
1.Take down the steering knuckle and front wheel hub assy.
Installation of ball pin
1. Install the upper ball pin on the upper arm
Tightening force: 78
5N
m
2. Install the lower ball pin on the lower arm
Tightening force: 140
10N
m
3. Install the steering knuckle and front hub assembly
(Refer to section Front Hub and Steering Knuckle)
Disassembly of ball pin
(Refer to section “Front Hub and Steering Knuckle”)
2. Remove the lower ball pin form the lower arm
3. Remove the upper ball pin from the upper arm.
Torsion bar spring
Disassembly of torsion bar spring
Installation of torsion bar spring
Caution: There are the L and R indication marks, which must
not be exchanged on the read end of the torsion bar spring.
Mark L means the left andRforright
.
1. For reused torsion bar spring
a. Coat thin grease on the spline of torsion bar spring.
b. Align the assembly mark, install the torsion bar spring on the
torsion bar.
c. Align the assembly mark; install the adjusting arm onthtorsion
bar spring.
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