Defender (1999-2002). Manual — part 132
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ELECTRICAL
1
REPAIR
BELT - AUXILLARY DRIVE
Service repair no - 86.10.03
Remove
1. Remove cooling fan. See COOLING SYSTEM,
Repair.
2. Release drive belt tensioner using a 15 mm ring
spanner and release belt from pulleys.
Refit
3. Clean drive belt pulley grooves and ensure
grooves are not damaged.
4. Fit new drive belt around pulleys, ensure belt is
correctly aligned in pulley grooves.
5. With assistance, hold tensioner fully clockwise
and fit drive belt around remaining pulley.
6. Fit cooling fan. See COOLING SYSTEM,
Repair.
HARNESS - INJECTORS
Service repair no - 86.70.22
Remove
1. Remove camshaft cover gasket. See ENGINE ,
Repair.
2. Disconnect engine harness from injector
harness.
3. Disconnect multiplugs from injectors.
4. Release injector harness from camshaft carrier
and remove harness.
Refit
5. Fit new ’O’ rings to injector harness connector.
6. Position harness and locate connector to
camshaft carrier.
7. Connect injector and engine harness multiplugs.
8. Fit camshaft cover gasket. See ENGINE ,
Repair.
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86
ELECTRICAL
2
REPAIR
STARTER MOTOR
Service repair no - 86.60.01
Remove
1. Remove battery cover.
2. Disconnect battery negative lead.
3. Remove fixings and remove underbelly panel.
4. Disconnect Lucar from starter solenoid.
5. Remove nut and disconnect battery lead from
starter solenoid.
6. Remove nut and 2 bolts securing starter to
gearbox housing. Remove starter.
Refit
7. Clean starter motor and mating face.
8. Position starter and tighten nut and 2 bolts to 27
Nm (20 lbf.ft)
9. Connect lead to starter solenoid and tighten nut.
10. Connect Lucar to starter solenoid.
11. Fit underbelly panel.
12. Reconnect battery negative lead.
13. Fit battery cover.
CENTRE HIGH MOUNTED STOP LIGHT (CHMSL) -
UP TO 02MY
Service repair no - 86.41.32
Remove
1. Remove 2 screws securing lamp cover.
2. Remove lamp cover.
3. Disconnect 2 Lucars from bulb holder.
4. Remove 2 nuts securing lamp to tail door.
5. Remove lamp.
6. Collect gasket.
Refit
7. Position gasket.
8. Position lamp.
9. Secure lamp with nuts.
10. Connect Lucars to bulb holder.
11. Fit lamp cover.
12. Secure cover with screws.
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ELECTRICAL
3
REPAIR
ALTERNATOR
Service repair no - 86.10.02
Remove
1. Remove auxilliary drive belt. See this Section.
2. Release cover and remove nut securing lead to
alternator.
3. Disconnect alternator multiplug.
4. Remove bolt (LH thread) and remove auxiliary
drive belt tensioner.
5. Remove bolt securing support stay to alternator.
6. Release clip securing lubrication drain hose to
vacuum pump.
7. Loosen vacuum pump lubrication pipe from
cylinder head and discard ’O’ ring.
8. Remove bolt securing alternator and release
from mounting bracket.
9. Disconnect hose from vacuum pump.
10. Remove alternator taking care not to damage
radiator cooling fins.
11. Remove 4 bolts, and remove vacuum pump from
alternator.
CAUTION: Plug the connections.
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