Defender (1999-2002). Manual — part 96
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CHASSIS AND BODY
13
REPAIR
SEAT BELT - CENTRE - REAR
Service repair no - 76.73.20
Remove
1. Remove seat belt bolt caps and remove bolts.
2. Remove seat belt and stalk.
Refit
3. Position seat belt and stalk.
4. Fit and tighten bolts to 32 Nm (24 lbf.ft), and fit
bolt caps.
SEAT BELT - REAR - SIDE
Service repair no - 76.73.23
Remove
1. Remove cap from seat belt guide bolt.
2. Remove seat belt upper and lower securing
bolts.
3. Remove seat belt guide from ’D’ post finisher.
4. Remove 2 studs securing finisher to ’D’ post.
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76
CHASSIS AND BODY
14
REPAIR
5. Release finisher from body upper rail and ’D’
post.
6. Pull seat belt through ’D’post finisher.
7. Remove bolt securing seat belt to ’D’ post and
remove belt assembly.
Refit
8. Position seat belt assembly to ’D’ post and
tighten bolt to 32 Nm (24 lbf.ft).
9. Extend seat belt and position through ’D’ post
finisher.
10. Fit and tighten seat belt upper and lower
securing bolts to 32 Nm (24 lbf.ft).
11. Secure ’D’post finisher to body upper rail.
12. Fit belt guide to ’D’ post finisher and fit finisher
retaining studs.
13. Fit cap to seat belt bolt.
SEAT - REAR
Service repair no - 78.10.48.99
Remove
1. Remove bolts securing rear seat to hinges and
collect spacer.
2. Remove rear seat.
Refit
3. Position rear seat and align to hinges.
4. Fit spacer and tighten bolts.
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CHASSIS AND BODY
15
REPAIR
COVER - CUSHION - REAR SEAT
Service repair no - 78.40.04
Remove
1. Remove rear seat. See this Section.
2. Remove 2 bolts securing squab to cushion
frame.
3. Remove squab and collect spacer.
4. Remove 17 screws securing base board to seat
cushion frame and remove board.
5. Remove 2 trim retaining clips.
6. Release cover retainers from seat frame.
7. Remove cover from cushion pad.
Refit
8. Position cover to cushion pad and secure
retainers to seat frame.
9. Fit trim retaining clips.
10. Position base board and tighten screws.
11. Position and align squab to cushion frame.
12. Fit spacer and tighten securing bolts.
13. Fit rear seat. See this Section.
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76
CHASSIS AND BODY
16
REPAIR
COVER - SQUAB - REAR SEAT
Service repair no - 78.90.13
Remove
1. Remove rear seat. See this Section.
2. Remove 2 screws and remove squab striker.
3. Remove 2 bolts securing squab to cushion
frame.
4. Remove squab stop bolt.
5. Remove squab and collect spacer.
6. Release velcro securing squab cover edges and
fold cover over squab pad.
7. Remove squab cover.
Refit
8. Position cover to squab pad, align to its fitted
position and secure velcro.
9. Position and align squab to cushion frame.
10. Fit spacer and tighten securing bolts.
11. Fit and tighten squab stop bolt.
12. Fit squab striker and tighten screws.
13. Fit rear seat. See this Section.
REGULATOR - REAR DOOR GLASS
Service repair no - 76.31.46
Remove
1. Remove rear door trim casing. See this
Section.
2. Carefully release plastic sheet from rear door.
3. Remove 2 bolts securing door glass to regulator.
4. Raise glass and secure with a suitable wedge.
5. Remove 4 bolts securing glass regulator
assembly to door.
6. Manoeuvre regulator through access hole at
bottom of the door.
Refit
7. Clean mating face of regulator and door glass.
8. Lubricate regulator with grease.
9. Position regulator in door and secure with bolts.
10. Remove wedge holding glass and align glass to
regulator.
11. Secure glass to regulator and fit and tighten
bolts.
12. Fit plastic sheet to rear door.
13. Fit rear door trim casing. See this Section.
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