Defender (1999-2002). Manual — part 11
10 - MAINTENANCE
CONTENTS
Page
MAINTENANCE
UNDERBONNET VIEW - Td5
1
. . . . . . . . . . . . . . . . . . . ..
SEATS AND SEAT BELTS
2
. . . . . . . . . . . . . . . . . . . . ..
LAMPS, HORNS AND WARNING INDICATORS
2
. . . . . . . . . . . .
WIPERS AND WASHERS
3
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HANDBRAKE
3
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BATTERY CONDITION - Td5
4
. . . . . . . . . . . . . . . . . . . ..
HANDSET BATTERY
5
. . . . . . . . . . . . . . . . . . . . . . ...
HEADLAMP ALIGNMENT
5
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ROAD WHEELS
6
. . . . . . . . . . . . . . . . . . . . . . . . ...
TYRE PRESSURES, CONDITION AND TREAD DEPTH
6
. . . . . . . . .
BRAKE PADS, CALIPERS AND DISCS
7
. . . . . . . . . . . . . . . ..
ROAD WHEEL SPEED SENSOR HARNESS - Td5
7
. . . . . . . . . . .
FUEL FILTER ELEMENT
8
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FUEL FILTER SEDIMENTER - Td5
8
. . . . . . . . . . . . . . . . . .
INTERCOOLER / COOLING SYSTEM
9
. . . . . . . . . . . . . . . .
AMBIENT AIR PRESSURE (AAP) SENSOR - Td5
9
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DOOR LOCKS AND HINGES
10
. . . . . . . . . . . . . . . . . . .
ENGINE COOLANT
10
. . . . . . . . . . . . . . . . . . . . . . ...
BRAKE FLUID
11
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AIR FILTER ELEMENT AND DUMP VALVE
11
. . . . . . . . . . . . . .
AUXILIARY DRIVE BELT
12
. . . . . . . . . . . . . . . . . . . . ...
PAS FLUID, CLUTCH FLUID AND SCREEN WASHER LEVELS
12
. . . . . .
STEERING BOX
13
. . . . . . . . . . . . . . . . . . . . . . . .
ENGINE OIL
14
. . . . . . . . . . . . . . . . . . . . . . . . . ...
CENTRIFUGE ROTOR - Td5
14
. . . . . . . . . . . . . . . . . . . .
FULL FLOW OIL FILTER
15
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GEARBOX OIL
15
. . . . . . . . . . . . . . . . . . . . . . . . ...
TRANSFER BOX OIL
16
. . . . . . . . . . . . . . . . . . . . . . .
FRONT AND REAR AXLE OIL
17
. . . . . . . . . . . . . . . . . . ..
PROPELLER SHAFTS
18
. . . . . . . . . . . . . . . . . . . . . ...
CLUTCH PIPES AND UNIONS
18
. . . . . . . . . . . . . . . . . . ..
PAS PIPES AND UNIONS
19
. . . . . . . . . . . . . . . . . . . . .
ENGINE, GEARBOX, TRANSFER BOX AND AXLES
19
. . . . . . . . . ...
EXHAUST SYSTEM
20
. . . . . . . . . . . . . . . . . . . . . . ...
STEERING BOX AND SUSPENSION
20
. . . . . . . . . . . . . . . ...
STEERING BALL JOINTS
21
. . . . . . . . . . . . . . . . . . . . .
SHOCK ABSORBERS
22
. . . . . . . . . . . . . . . . . . . . . ...
TOWING BRACKET
22
. . . . . . . . . . . . . . . . . . . . . . ...
ENGINE AND TRANSMISSION MOUNTINGS
23
. . . . . . . . . . . . ..
10 - MAINTENANCE
CONTENTS
Page
ROAD TEST
23
. . . . . . . . . . . . . . . . . . . . . . . . . ..
ENDORSE SERVICE RECORD
24
. . . . . . . . . . . . . . . . . .
REPORT ANY UNUSUAL FEATURES
24
. . . . . . . . . . . . . . . .
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MAINTENANCE
1
MAINTENANCE
UNDERBONNET VIEW - Td5
LHD shown
1. Engine oil dipstick
2. Coolant expansion tank
3. Air cleaner
4. Brake/clutch fluid reservoir filler cap
5. Windscreen washer reservior
6. Auxiliary drive belt
7. Engine oil filler cap
8. PAS fluid reservoir
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10
MAINTENANCE
2
MAINTENANCE
SEATS AND SEAT BELTS
1. Check seat frames are secured to floor and
show no signs of movement.
2. Check operation of seat slide and tilt
mechanisms, ensuring there is no excessive
play between seat cushion and seat back.
3. Check tightness of accessible seat fixings.
4. Fully extract seat belt and allow it to return under
its own recoil mechanism.
5. Check entire length of seat belt webbing for
signs of fraying or damage. Repeat for all belts.
6. Check security of seat belt upper mountings.
7. Check security of seat belt buckle mountings.
8. Connect each belt to the correct buckle, check
seat belt buckle and tongue are secure. Release
seat belt buckle and check for correct operation.
9. Check tightness of accessible seat belt
mountings
LAMPS, HORNS AND WARNING INDICATORS
1. Switch on side, head and tail lights and check
operation.
2. Check headlamp dim/dip operation.
3. Check headlamp levelling operation.
4. Check turn signals and hazard warning lights
operation.
5. Press brake pedal and check operation of brake
lights.
6. Check all exterior lamp lenses for clarity and
condition. Pay particular attention to head lamp
lenses for signs of stone chips or damage.
7. Check horn for loud clear sound.
8. Check operation of all instrument pack warning
and indicator lights.
9. Check for correct operation of interior courtesy
lights.
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