Defender. Manual — part 88
new blanking caps.
Remove the oil filter housing assembly.
Remove the 6 bolts.
Remove and discard the gasket.
Installation
1. NOTE: Remove and discard the blanking caps.
• NOTE: Clean the component mating faces.
• NOTE: Install a new gasket.
To install, reverse the removal procedure.
Tighten the bolts to 23 Nm (17 lb.ft).
2. Connect the battery ground cable.
For additional information, refer to:
Battery Connect
(414-01
Battery, Mounting and Cables, General Procedures).
Engine - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma - Oil Pan
In-vehicle Repair
Removal
1.
WARNING: Do not work on or under a vehicle
supported only by a jack. Always support the vehicle on safety
stands.
Raise and support the vehicle.
For additional information, refer to:
Lifting
(100-02 Jacking
and Lifting, Description and Operation).
2. Drain the engine oil.
For additional information, refer to:
Engine Oil Draining and
Filling
(303-01 Engine - 2.4L Duratorq-TDCi HPCR
(103kW/140PS) - Puma, General Procedures).
3. Remove the 16 oil pan bolts.
4.
CAUTION: Avoid damage to the oil pan mating face.
Failure to follow this instruction may cause damage to the
vehicle.
• NOTE: Lubricate the suitable tool with clean engine oil.
Using a suitable tool remove and discard the oil pan.
Installation
1. CAUTIONS:
Avoid damage to the oil pan mating face of the cylinder
block. Failure to follow this instruction may cause damage to
the vehicle.
A new oil pan must be installed. Failure to follow this
instruction may cause damage to the vehicle.
Install the oil pan within five minutes of applying the
sealer. Failure to follow this instruction may cause damage to
the vehicle.
• NOTE: Clean the cylinder block mating faces.
Apply a 3mm bead of sealer WSE-M4G323-A4 to the oil pan.
2. NOTE: Do not fully tighten the oil pan bolts at this stage.
Install the oil pan.
3. Tighten the oil pan bolts.
Tighten the bolts in the sequence shown in two stages.
Stage 1: Tighten bolts 1 through 16 to 7 Nm (5 lb.ft).
Stage 2: Tighten bolts 1 through 16 to 14 Nm (10 lb.ft).
4. Fill the engine with engine oil.
For additional information, refer to:
Engine Oil Draining and
Filling
(303-01 Engine - 2.4L Duratorq-TDCi HPCR
(103kW/140PS) - Puma, General Procedures).
Engine - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma - Oil Pump
In-vehicle Repair
Special Tool(s)
Aligner, oil pump
303-705
1.
WARNING: Do not work on or under a vehicle
supported only by a jack. Always support the vehicle on safety
stands.
Raise and support the vehicle.
2. Disconnect the battery ground cable.
For additional information, refer to:
Battery Disconnect and
Connect
(414-01 Battery, Mounting and Cables, General
Procedures).
3. Remove the oil pan.
For additional information, refer to:
Oil Pan
(303-01 Engine -
2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma, In-vehicle
Repair).
4. NOTE: The profile of the special tool must be in contact
with the oil pump sprocket.
Install the special tool to the engine block and loosely
install the 2 bolts.
Push the special tool against the oil pump sprocket.
Tighten the 2 bolts.
5. Remove the oil pickup pipe.
Remove the 2 bolts.
6. Release the oil pump.
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