Defender. Manual — part 86
![](/vehicles/onond/qug/lecmbuttig/ammerengoot.png)
3. NOTE: Remove and discard the blanking caps.
Install the oil level indicator and oil level tube.
Install a new O-ring seal.
Tighten to 23 Nm (17 lb.ft).
4. Install the exhaust manifold to EGR cooler bolts.
Tighten to 23 Nm (17 lb.ft).
5. Install the turbocharger heat shield bracket.
Tighten to 10 Nm (7 lb.ft).
6. Install the turbocharger.
For additional information, refer to:
Turbocharger
(303-04B
Fuel Charging and Controls - Turbocharger - 2.4L Duratorq-
TDCi HPCR (103kW/140PS) - Puma, Removal and
Installation).
7. Connect the battery ground cable.
For additional information, refer to:
Battery Connect
(414-01
Battery, Mounting and Cables, General Procedures).
![](/vehicles/onond/qug/lecmbuttig/ravedrorome.png)
Engine - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma - Flywheel
In-vehicle Repair
1.
WARNING: Do not work on or under a vehicle
supported only by a jack. Always support the vehicle on safety
stands.
Raise and support the vehicle.
2. Disconnect the battery ground cable.
For additional information, refer to:
Battery Disconnect and
Connect
(414-01 Battery, Mounting and Cables, General
Procedures).
3. Remove the clutch disc and pressure plate.
For additional information, refer to:
Clutch Disc and Pressure
Plate
(308-01 Clutch - 2.4L Duratorq-TDCi HPCR
(103kW/140PS) - Puma, Removal and Installation).
4. Remove the flywheel.
Remove and discard the 8 bolts.
Installation
1. NOTE: Clean the component mating faces.
• NOTE: New bolts must be installed.
• NOTE: Tighten the bolts in the sequence shown.
Install the flywheel.
Stage 1: Tighten the bolts 1 through 8 to 25 Nm (18
lb.ft).
Stage 2: Tighten the bolts 1 through 8 to 40 Nm (30
lb.ft).
Stage 3: Tighten the bolts 1 through 8 a further 48
degrees.
2. Install the clutch disc and pressure plate.
For additional information, refer to:
Clutch Disc and Pressure
Plate
(308-01 Clutch - 2.4L Duratorq-TDCi HPCR
(103kW/140PS) - Puma, Removal and Installation).
3. Connect the battery ground cable.
For additional information, refer to:
Battery Connect
(414-01
Battery, Mounting and Cables, General Procedures).
![](/vehicles/onond/qug/lecmbuttig/colyt.png)
Engine - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma - Intake
Manifold
In-vehicle Repair
Removal
• WARNINGS:
The spilling of fuel is unavoidable during this operation. Make sure that all necessary precautions are taken to
prevent fire and explosion.
Do not carry or operate cellular phones when working on or near any fuel related components. Highly flammable
vapors are always present and may ignite. Failure to follow these instructions may result in personal injury.
Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related
components. Highly flammable vapors are always present and may ignite. Failure to follow these instructions may result
in personal injury.
If fuel contacts the eyes, flush the eyes with cold water or eyewash solution and seek immediate medical
attention.
Wash hands thoroughly after fuel handling, as prolonged contact may cause irritation. Should irritation develop,
seek medical attention.
Do not carry out any repairs to the fuel system with the engine running. The fuel pressure within the system can
be as high as 2000 bar (29,008 lb-sq-in). Failure to follow this instruction may result in personal injury.
CAUTION: Diesel fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is
therefore essential that absolute cleanliness is observed when working with these components. Always install new
blanking plugs to any open orifices or lines. Failure to follow this instruction may result in foreign matter ingress to the
fuel injection system.
1. Disconnect the battery ground cable.
For additional information, refer to:
Battery Disconnect and
Connect
(414-01 Battery, Mounting and Cables, General
Procedures).
2. Using the pneumatic vacuum gun, vacuum foreign material
from the high-pressure fuel supply lines, the fuel rails and the
fuel injection pump.
For additional information, refer to:
Fuel Injection Component
Cleaning
(303-04A Fuel Charging and Controls - 2.4L
Duratorq-TDCi HPCR (103kW/140PS) - Puma, General
Procedures).
3. Release the fuel line.
CAUTION: Make sure that all openings are sealed. Use
![](/vehicles/onond/qug/lecmbuttig/zatreli.png)
4.
CAUTION: Make sure that all openings are sealed. Use
new blanking caps.
Disconnect the fuel return line.
5. Disconnect the camshaft position (CMP) sensor electrical
connector.
6. Release the wiring harness clip.
7. Disconnect the exhaust gas recirculation (EGR) valve
electrical connector.
8. Remove the 2 bolts from the intake manifold.
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст