Defender 300Tdi (1996+). Manual — part 88
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76
CHASSIS AND BODY
36
REPAIR
26. Release demist hose and lift parcel shelf from
lower fascia panel (heater duct). Feed main
harness leads and plugs through aperture in
parcel shelf.
27. Remove parcel shelf.
28. Remove 7 screws securing bottom edge of lower
fascia panel to fascia bulkhead, noting position
of both footwell cover retaining plates.
29. Remove both retaining plates and lower footwell
covers.
30. Unscrew 2 retaining bolts securing top edge of
lower fascia panel to bulkhead.
31. With assistance, lower fascia panel and, if
applicable, disconnect RH radio speaker leads.
32. Remove fascia panel from vehicle.
Refit
33. Position lower fascia panel to bulkhead,
reconnect RH speaker leads, if applicable, and
secure top edge with 2 bolts.
34. Locate RH footwell cover retaining plate under
bottom edge of fascia panel and secure with 3
screws.
35. Repeat operation for LH footwell cover retaining
plate.
36. Fit remaining lower fascia panel fixing screws.
37. Locate parcel shelf. Ensure all radio and
auxiliary switch panel harness leads and plugs
are fed through aperture in parcel shelf.
38. Fit demist hoses into heater duct of lower fascia
panel. Ensure flanges of hose grommets are
correctly seated.
39. Fit trim panel and secure with cap fasteners.
40. Reconnect LH speaker leads, if applicable,
locate wiper motor cover pins in lower fascia
panel and secure wth 3 screws. Ensure wiper
rack cover is correctly seated. On LH drive
vehicles, reconnect multi-plugs to rear of switch
panel.
41. Secure finisher to wiper motor cover.
42. Fit door check strap covers on both sides.
43. Fit footwell vents to lower fascia panel.
44. Models fitted with hand throttle:
Fit hand throttle cover.
Secure LH side of fuse box.
45. Fit fuse box cover.
46. Fit auxiliary switch cover to parcel tray, if
applicable.
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CHASSIS AND BODY
37
REPAIR
47. Connect leads and plugs to auxiliary switches
and clock.
48. Secure switch panel to lower fascia panel and
switch cover.
49. Position radio housing, if applicable, and feed
radio multi- plug, aerial and speaker leads from
switch cover to radio housing.
50. Secure radio housing to trim panel.
51. Fit radio connections and secure radio in
housing.
52. Fit crash pad to fascia bulkhead.
53. Fit demister vents in crash pad.
54. Fit grab handle to lower fascia panel and secure
to crash pad. Refit Land Rover decal.
55. Connect multi-plugs to rear screen, hazard and
interior lamp switches and fit switch panel to
fascia panel.
56. Fit heater control cable
See HEATING AND
VENTILATION, Repair, Heater control cable -
air distribution .
57. Fit instrument panel
See INSTRUMENTS,
Repair, instrument panel .
58. Fit steering column nacelle
See STEERING,
Repair, Steering column nacelle .
59. Fit steering wheel
See STEERING, Repair,
Steering wheel .
60. Reconnect battery.
FRONT UNDERTRAY
Service repair no - 76.11.81 - Front undertray
Service repair no - 76.11.85 - Acoustic pad
Remove
1. Raise vehicle on ramp.
2. Position support under chassis front
crossmember.
3. Lower ramp to give clearance between axle and
undertray.
4. Remove 4 nuts, disconnect propeller shaft from
front axle, and move aside.
5. Remove 2 bolts securing undertray to chassis
front crossmember.
6. Remove nut securing undertray to bump stop
front fixing bolt on both sides.
7. Remove 2 bolts securing sides of undertray to
rear undertray.
8. Pull front undertray forwards to release flanges
from rear undertray.
9. Lower undertray to clear steering box etc. and
manouvre rearwards over axle.
10. Remove front undertray.
11. If necessary, remove 8 fasteners to release
acoustic pad from undertray.
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76
CHASSIS AND BODY
38
REPAIR
Refit
12. If applicable, fit acoustic pad to undertray.
13. Fit undertray in position, ensuring flanges are
correctly located in rear undertray.
14. Secure undertray to chassis front crossmember,
bump stops and rear undertray. Tighten fixings
to
14 Nm (10 lbf/ft).
15. Fit propeller shaft to front axle and tighten nuts
to 47 Nm (35 lbf/ft).
16. Raise ramp to remove chassis support.
17. Lower ramp.
REAR UNDERTRAY
Service repair no - 76.11.80 - Rear undertray
Service repair no - 76.11.82 - Acoustic pad
Remove
1. Raise vehicle on ramp.
2. Remove 2 bolts securing sides of undertray to
front undertray.
3. Remove 2 bolts securing rear undertray to
chassis crossmember brackets.
4. Remove bolt securing undertray to RH side of
chassis.
5. Pull undertray rearwards to release from flanges
of front undertray.
6. Remove rear undertray.
7. If necessary, remove 7 fasteners and release
acoustic pad from undertray.
Refit
8. If applicable, fit acoustic pad to undertray.
9. Fit undertray in position, ensuring flanges of front
undertray are correctly located.
10. Secure undertray to chassis crossmember, RH
chassis side, and front undertray. Tighten fixings
to
14 Nm (10 lbf/ft).
11. Lower ramp.
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CHASSIS AND BODY
39
REPAIR
ACCESS PANEL - FRONT UNDERTRAY
Service repair no - 76.11.85 - Access panel
Service repair no - 76.11.83 - Acoustic pad
The access panel is provided in the front undertray to
enable fitment of the wading plug into the engine
timing cover.
Remove
1. Raise vehicle on ramp.
2. Remove 5 bolts securing access panel to front
undertray.
3. Remove access panel.
4. If necessary, remove 5 fasteners and release
acoustic pad from access panel.
Refit
5. If applicable, fit acoustic pad to access panel.
6. Fit access panel to front undertray, Tighten
fixings to
14 Nm (10 lbf/ft).
7. Lower ramp.
ACCESS PANEL - REAR UNDERTRAY
Service repair no - 76.11.84
The access panel is provided in the rear undertray to
enable fitment of the wading plug or timing tool
LRT-12-044 in the flywheel housing, and access to
the engine oil sump drain plug.
Remove
1. Raise vehicle on ramp.
2. Rotate access panel anti-clockwise to release
locking flanges.
3. Remove access panel from undertray.
Refit
4. Locate access panel flanges in undertray
apertures.
5. Rotate panel clockwise to secure in undertray.
6. Lower ramp.
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