Defender 300Tdi (1996+). Manual — part 45
51
REAR AXLE AND FINAL DRIVE
2
REPAIR
REV: 09/97
Refit
15. Position axle and fit lower links. Tighten fixings
to
176 Nm (130 lbf/ft).
16. If applicable, fit anti-roll bar links to axle
See
REAR SUSPENSION, Repair, Anti-roll bar
links .
17. Raise axle and locate road springs.
18. Fit coil spring retaining plates and secure with
fixing bolts.
19. Secure pivot bracket ball joint to axle bracket.
Tighten fixing to
176 Nm (130 lbf/ft).
20. Align propeller shaft to differential drive flange
and tighten fixings to
47 Nm (35 lbf/ft).
21. Reconnect flexible brake hose and axle breather
hose.
22. Refit shock absorbers.
23. Fit road wheels and tighten to correct torque:
Alloy wheels -
130 Nm (96 lbf/ft)
Steel wheels -
100 Nm (80 lbf/ft)
Heavy Duty wheels -
170 Nm (125 lbf/ft)
24. Remove rear chassis support.
25. Bleed brake system
See BRAKES, Repair,
brake system bleed .
REAR AXLE AND FINAL DRIVE
3
REPAIR
REAR HUB ASSEMBLY - 90
Service repair no - 64.15.01
Remove
1. Place rear axle onto axle stands and remove
road wheel.
2. Release brake hose clips and remove brake
caliper bolts. Secure to one side.
WARNING: Take care not to kink brake
hose.
3. Remove 5 bolts and withdraw axle shaft.
4. Remove joint washer.
5. Bend back lock washer tabs.
6. Remove locknut and lock washer.
7. Remove hub adjusting nut.
8. Remove spacing washer.
9. Remove hub and brake disc assembly complete
with bearings.
Rear hub components - 90
1. Axle shaft.
2. Axle shaft joint washer.
3. Axle shaft retaining bolt.
4. Lock nut.
5. Lock washer.
6. Hub adjusting nut.
7. Spacing washer.
8. Outer bearing.
9. Hub.
10. Inner bearing.
11. Grease seal.
12. Brake disc.
13. Disc retaining bolt.
51
REAR AXLE AND FINAL DRIVE
4
REPAIR
REV: 09/97
Refit
10. Clean stub axle.
11. Fit hub assembly to stub axle.
12. Fit spacing washer.
13. Fit hub adjusting nut. Tighten to
50 Nm (37
lbf/ft). Ensure hub is free to rotate with no
bearing play. Back off adjusting nut 90
°
and
tighten to
10 Nm (7 lbf/ft).
14. Fit a new lock washer.
15. Fit locknut. Tighten to
50 Nm (37 lbf/ft).
16. Tab over lock washer to secure adjusting nut
and locknut.
17. Using a new joint washer fit axle shaft to hub.
Tighten bolts to
65 Nm (48 lbf/ft).
18. Fit brake caliper. Tighten bolts to
82 Nm (61
lbf/ft). Secure brake pipes to axle casing.
19. Fit road wheel, remove axle stands and tighten
road wheel nuts to correct torque:
Alloy wheels -
130 Nm (96 lbf/ft)
Steel wheels -
100 Nm (80 lbf/ft)
Heavy duty wheels -
170 Nm (125 lbf/ft)
20. Operate footbrake to locate brake pads before
driving vehicle.
REAR AXLE AND FINAL DRIVE
5
REPAIR
REAR HUB ASSEMBLY - 110/130
Service repair no - 64.15.01
Remove
1. Loosen rear wheel nuts, jack up vehicle and
lower onto axle stands. Remove road wheel.
2. Release brake pipe clips, remove brake caliper
and brake disc shield bolts. Secure to one side.
WARNING: Take care not to kink brake
hose.
3. Lever off dust cap.
4. Remove circlip from driveshaft.
5. Remove 5 bolts and withdraw driving member
and joint washer.
6. Bend back lock washer tabs.
7. Remove locknut and lock washer.
8. Remove hub adjusting nut.
9. Remove spacing washer.
10. Remove hub and brake disc assembly complete
with bearings.
Hub components
1. Dust cap.
2. Drive shaft circlip.
3. Drive member.
4. Drive member joint washer.
5. Drive member retaining bolt.
6. Lock nut.
7. Lock washer.
8. Hub adjusting nut.
9. Spacing washer.
10. Outer bearing.
11. Hub.
12. Inner bearing.
13. Grease seal.
14. Brake disc
15. Disc retaining bolt.
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