Discovery 2. Manual — part 639
BRAKES
REPAIRS
70-47
Sensor – ABS – rear
$% 70.65.31
ABS sensor is supplied fitted to wheel hub and
must not be removed.
Remove
1. Remove wheel hub.
Refit
1. Fit wheel hub.
Modulator unit - ABS
$% 70.65.49
Remove
1. Position cloth under modulator to absorb fluid
spillage.
CAUTION: Brake fluid will damage paint
finished surfaces. If spilled, immediately
remove fluid and clean area with water.
2. Disconnect 3 multiplugs from ABS modulator.
3. Disconnect 2 inlet brake pipe unions from pump
side of modulator.
CAUTION: Always fit plugs to open
connections to prevent contamination.
4. Disconnect 4 outlet brake pipe unions from top
of modulator.
CAUTION: Always fit plugs to open
connections to prevent contamination.
5. Loosen 3 nuts securing modulator to mounting
bracket.
6. Release and remove modulator from mounting
bracket.
7. Remove 3 mounting rubbers from modulator.
BRAKES
70-48
REPAIRS
Refit
1. Position mounting rubbers to modulator.
2. Position modulator to mounting bracket,
tighten nuts to 9 Nm (7 lbf.ft).
3. Clean brake pipe unions.
4. Connect brake pipe unions to modulator
ensuring pipes are connected to their correct
ports.
5. Tighten 13 mm unions to 22 Nm (16 lbf.ft) and
11 mm unions to 14 Nm (10 lbf.ft).
6. Connect multiplugs to modulator.
7. Bleed brakes.
8. To ensure correct operation, the ABS system
MUST be tested using TestBook.
Switch - Hill descent control
$% 70.70.11
Remove
1. Carefully remove switch.
2. Disconnect multiplug from switch.
3. Remove switch.
Refit
1. Connect multiplug switch.
2. Position switch and push to secure.
BRAKES
REPAIRS
70-49
Switch - handbrake
$% 86.65.45
Remove
1. Remove centre console.
REPAIRS, Console - centre - automatic
models.
REPAIRS, Console - centre - manual
models.
2. Disconnect Lucar from handbrake warning
switch.
3. Remove clip and clevis pin securing cable to
handbrake lever.
4. Remove 2 bolts and remove handbrake lever.
5. Remove 2 screws securing switch to
handbrake lever and remove switch.
Refit
1. Fit switch to handbrake lever and tighten
screws.
2. Position handbrake lever to floor and tighten
bolts to 22 Nm (16 lbf.ft).
3. Align cable to handbrake lever and fit clevis pin
and clip.
4. Connect Lucar to handbrake switch.
5. Fit centre console.
BRAKES
70-50
REPAIRS
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