Discovery 2. Manual — part 249
SEATS
REPAIRS 76-5-27
4. Release outer cable from seat frame bracket
and disconnect inner cable from lower
quadrant.
5. Carefully release 2 clips securing seat latch to
housing.
6. Compress spring to access release cable,
disconnect cable nipple from latch and remove.
7. Remove 2 screws securing squab release latch
housing to seat assembly.
8. Remove squab latch housing from seat
assembly.
9. Remove cable assembly from squab latch
housing.
Refit
1. Fit and secure seat squab release cable to
latch housing.
2. Fit and secure cable and latch housing to seat
assembly with screws.
3. Connect inner cable to lower quadrant.
4. Clip outer cable into seat frame bracket.
5. Fit and secure rear seat back board.
6. Fit and secure seat end cover with screws.
SEATS
76-5-28 REPAIRS
Cover - squab - front seat
$% 78.90.08/81
Remove
1. Remove front seat.
2. Place seat on a suitable work bench.
3. Tighten arm rest adjuster fully clockwise and
remove screw cover.
4. Remove screw securing arm rest to seat and
remove arm rest.
5. Remove 2 screws securing outer edge trim
casing to seat frame.
6. Remove trim casing.
7. Release inner edge of trim casing from seat
frame.
8. Remove trim casing.
9. Position seat upside down on table.
10. Release clip securing lower edge of squab
cover to seat frame.
11. Remove 2 clips securing either end of cover to
squab frame.
12. Position seat in upright position.
13. Raise headrest to maximum height.
14. Turn both guides through 90
°
.
15. Remove headrest from seat.
16. Remove screws securing grab handles to seat
frame and remove grab handles.
SEATS
REPAIRS 76-5-29
17. Release clip securing front of cover to squab
frame.
18. Release hooks from squab frame.
19. Fold cover upwards over squab until first row of
hog rings are visible.
20. Remove first row of hog rings.
21. Fold cover upwards over squab until second
row of hog rings are visible.
22. Remove second row of hog rings.
23. Push out centres of trim clips securing stowage
pocket elastic to seat frame.
24. Remove trim clip outers.
25. Release hooks from seat frame and feed
though to front of foam.
26. Fold cover upwards until third row of hog rings
are visible.
27. Remove third row of hog rings.
28. Remove hog rings securing rear of squab
cover to seat frame.
29. Release bar from seat frame.
SEATS
76-5-30 REPAIRS
30. Remove headrest guides.
31. Fold cover fully upwards and remove.
Refit
1. Fit squab cover to top of seat. Do not fold down
too far onto seat.
2. Fit headrest guides.
3. Fit grab handles to seat and secure with
screws.
4. Ensure top of cover fits correctly around grab
handles.
5. Fit bar securing rear of squab cover to seat
frame.
6. Fit hog rings securing rear of squab cover to
seat frame.
7. Pull cover down tight and align hog ring
location points.
8. Fit third row of hog rings.
9. Pull cover down tight and feed hooks though
foam.
10. Connect hooks to rear of squab frame.
11. Align stowage pocket elastic to seat frame and
secure with trim clips.
12. Pull cover down tight and align hog ring
location points.
13. Fit second row of hog rings.
14. Pull cover down tight and align hog ring
location points.
15. Fit first row of hog rings.
16. Pull cover down tight and connect hooks to
squab frame.
17. Feed front of cover through to rear.
18. Secure bottom of cover to frame with clip.
19. Fit clips securing ends of cover to frame.
20. Fit headrest to seat.
21. Turn seat upside down.
22. Secure rear edge of squab cover to frame with
clip.
23. Turn seat correct way up.
24. Fit inner edge trim casing to seat frame.
25. Fit outer edge trim casing and secure with
screws.
26. Position arm rest to seat, secure with screw and
loosen arm rest adjuster to the required
position.
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