Defender (1993+). Manual — part 89

CHASSIS

AND

BODY

REMOVING

THE

DOOR

LATCH ASSEMBLY

DEFENDER 110 - Front doors

Remove

7. Remove the three screws securing the latch

8.

Whilst taking care

not

to damage the runner,

ease

it

away from the latch and manoeuvre

the

latch assembly from the

door

assembly to the door.

1

Carry out the instructions to remove the
mounting panel and support the glass with

timber.

2. Disconnect the control rod from the handle

operating lever.

3 . Disconnect the control

rod from the locking

lever

on

the handle.

4.

Disconnect the locking button control rod from

the latch mechanism.

Fitting latch

assembly

9. Carefully ease the window runner away,

sufficiently

to

enable the latch to be located

into position.

10.

Secure the latch to the door with the three
screws.

11.

Secure the window runner with the two
screws ensuring that the packing strip is in
position and that the screw heads are below
the bottom

of

the runner to prevent damage to

the glass.

12.

Fit

the

handle with the

two

screws, ensuring

that the bezels are in position.

6.

Remove the

two

self-tapping Screws retaining

13. Connect the

control rod to the handle

operating

lever and secure with the spring

clip.

14.

Connect the control rod to the locking lever
and retain with the spring clip.

15

Connect

the locking button control

rod to the

latch lever and secure with the spring clip

16

Carry-out the instructions

to

fit the mounting

Panel.

17

Fit the door trim. regulator handle, door

pull.

and bezels.

5.

Remove the

two

screws and remove

the

handle assembly from the door. See Exterior

door handle.

the

lower

end

of

the window glass runner.

16

REVISED: OCT

1993

CHASSIS AND BODY

REMOVING GLASS DEFENDER

110

- Front doors

Remove

1

Carry-out the instructions

to

remove the

mounting panel.

2.

Remove the window regulator.

3.

Push the glass up to the top of

its

travel and

support with a suitable length of timber.

4.

Remove the two self tapping screws securing

the window glass runner

on

the latch side

of

the door and the single screw from the hinge

side.

7. Ease the runner from the glass

at

the hinge

side

of

the door, lift the glass over the bottom

edge

of

the door and withdraw.

Fitting

glass

5 Taking care not to damage the paint work.

prise the exterior waist weather strip from the
door

as illustrated.

6.

Remove the timber support and lower the

glass to the bottom

of

the door.

8.

lnsert the glass into the runners

at an angle

9. Whilst lifting me glass, position

it

squarely in

the runners and raise

it to

the top

of

its travel

and insert the timber support.

10.

Secure the hinge side runner with the single
screw ensuring that the packing strip is in
position.

17

REVISED:

OCT

1993

CHASSIS AND

BODY

6.

Withdraw the

lock

barrel from the exterior

door handle complete with the locking sleeve

11.

Locate the packing strip and secure the
opposite runner with the

two

screws. Ensure

that all three screw heads are well below the

bottom

of

the runners

to

prevent damage

to

the glass.

12.

Locate the regulator

in

the window lift

channels.

13.

Carry-out the instructions to fit the mounting
panel.

14.

Fit the door trim, window regulator, door pull

and bezels.

REMOVING LOCKING BARREL

DEFENDER

110

- Front doors

Remove

7. To remove the barrel from the plastic retaining

sleeve, depress the spring loaded button and

1 .

Remove me regulator handle, door pull,

withdraw the sleeve.

bezels, door trim and weather protection sheet.

2.

Carry-out the instructions

to

remove the

mounting panel.

3.

Raise and support

the

glass to gain access to

me latch mechanism

4

Release the spring clip and disconnect the rod
from the

lock

operating lever.

5.

Remove the single screw and withdraw the
lock lever assembly.

18

REVISED:

OCT

1993

CHASSIS AND

BODY

Refit the lock barrel

NOTE: If

a

new barrel is being fitted, check that

the number

on the barrel coincides with the

Remove

number on the accompanying key.

REMOVING REAR SIDE WINDOW TRIM
DEFENDER

110

1 .

To gain access to the trim lower fixings

8.

Push the plastic retaining sleeve over the

remove the rear seat and

squab

frame

complete.

2.

Remove the plastic cover and

the

seat belt

anchorage bolt from the 'C' post.

barrel until the spring loaded peg locks

it

into

position.

Fit the barrel and plastic sleeve assembly

to

the lock

i

ng sleeve and insert into the exterior

handle reversing instruction 6.

10.

Assemble the lock lever components as
illustrated and from the inside of the door

panel,

fit

them to the barrel assembly with the

single screw.

9

3 . Remove the lower anchorage bolt for the

same seat belt.

4.

Remove the seat belt aperture finisher from
the trim panel and remove the rear quarter
light trim

from

the side concerned.

11. Connect the operating

rod

to

the lock lever

and

secure with the spring clip, reversing

instruction

4.

12. Fit

the mounting panel

and

weather protection

sheet. Fit the door

trim,

regulator handle, door

pull and bezels.

19

REVISED: OCT 1993