Toyota Sequoia (2005). Manual — part 803
BR0TB–07
F13313
F13314
BR–34
–
BRAKE
REAR BRAKE PAD
3201
REPLACEMENT
1.
REMOVE REAR WHEEL
2.
INSPECT PAD LINING THICKNESS
Check the pad thickness through the caliper inspection hole
and replace pads if not within the specification.
Minimum thickness: 1.0 mm (0.039 in.)
3.
REMOVE BRAKE CALIPER
(a)
Remove the 2 sliding pins.
(b)
Remove the caliper and suspend it so the hose is not
stretched.
HINT:
Do not disconnect the flexible hose.
4.
REMOVE 2 PADS WITH 2 ANTI–SQUEAL SHIMS
5.
REMOVE 4 PAD SUPPORT PLATES
NOTICE:
The pad support plates can be used again provided that
they have sufficient rebound, no deformation, cracks or
wear, and have had all rust, dirt and foreign particles
cleaned off.
6.
CHECK DISC THICKNESS AND RUNOUT
(See page
7.
INSTALL PAD SUPPORT PLATES
8.
INSTALL NEW PADS
NOTICE:
When replacing worn pads, the anti–squeal shims must be
replaced together with the pads.
(a)
Install the pad wear indicator plate on new inner pad.
(b)
Install the anti–squeal shim on each pad.
(c)
Install the inner pad with the pad wear indicator plate fac-
ing downward.
(d)
Install outer pad.
NOTICE:
There should be no oil or grease adhering to the friction
surfaces of the pads or the disc.
9.
INSTALL CALIPER
(a)
Draw out a small amount of brake fluid from the reservoir.
F13315
–
BRAKE
REAR BRAKE PAD
BR–35
3202
(b)
Press in the pistons with a hammer handle or an equiva-
lent.
HINT:
If the piston is difficult to push in, loosen the bleeder plug and
push in the piston while letting some fluid escape.
(c)
Install the caliper carefully so the boot is not wedged.
(d)
Apply lithium soap base glycol grease to the sliding pins
and install the 2 sliding pins.
Torque: 88 N·m (900 kgf·cm, 65 ft·lbf)
10.
INSTALL REAR WHEEL
Torque: 110 N·m (1,122 kgf·cm, 81 ft·lbf)
11.
DEPRESS BRAKE PEDAL SEVERAL TIMES
12.
CHECK THAT FLUID LEVEL IS AT MAX LINE
BR0JR–16
F13303
Brake Caliper
Anti–squeal Shim
Inner Pad
Pad Support
Plate
Pad Support Plate
Outer Pad
Anti–squeal Shim
N·m (kgf·cm, ft·lbf) : Specified torque
Lithium soap base glycol grease
Non–reusable part
Boot
Piston Seal
Piston
Sliding Pin
Torque Plate
Gasket
Plug
Boot
Bushing
Bleeder Plug
Pad Wear
Indicator
11 (110, 8)
Cap
105 (1,070, 77)
88 (900, 65)
Washer
Washer
Union Bolt
31 (320, 23)
105 (1,070, 77)
BR–36
–
BRAKE
REAR BRAKE CALIPER
3203
REAR BRAKE CALIPER
COMPONENTS
BR0JS–14
F13316
–
BRAKE
REAR BRAKE CALIPER
BR–37
3204
REMOVAL
1.
REMOVE REAR WHEEL
Torque: 110 N·m (1,122 kgf·cm, 81 ft·lbf)
2.
DISCONNECT FLEXIBLE HOSE
Remove the union bolt and gasket from the caliper, then discon-
nect the flexible hose from the caliper. Use a container to catch
brake fluid as it drains out.
Torque: 31 N·m (320 kgf·cm, 23 ft·lbf)
HINT:
Securely set the flexible hose between the projections of the
caliper.
3.
REMOVE CALIPER
(a)
Remove the 2 sliding pins.
Torque: 88 N·m (900 kgf·cm, 65 ft·lbf)
(b)
Remove the caliper from the torque plate.
4.
REMOVE 2 BRAKE PADS WITH ANTI–SQUEAL SHIM
5.
REMOVE 4 PAD SUPPORT PLATES
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