Kia Carnival (2007 year). Manual — part 538

(4) Install the new gasket (A) to the timing chain cover.

During timing cover installation, care not to take off applied sealant on the timing cover by contact with
other parts.

(5) The dowel pins on the cylinder block and holes on the timing chain cover should be used as a reference in

order to assemble the timing chain cover to be in exact position.

Tightening torque :
B(17) :18.62 ~ 21.56N.m (1.9 ~ 2.2kgf.m, 13.74 ~ 15.91lb-ft)
C(4) :9.80 ~ 11.76N.m (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)
D(1) :58.80 ~ 68.80N.m (6.0 ~ 7.0kgf.m, 43.40 ~ 50.63lb-ft)
E(1) :58.80 ~ 68.80N.m (6.0 ~ 7.0kgf.m, 43.40 ~ 50.63lb-ft)
F(2) :24.50 ~ 26.46N.m (2.5 ~ 2.7kgf.m, 18.08 ~ 19.53lb-ft)
G(4) :21.56 ~ 23.52N.m (2.2 ~ 2.4kgf.m, 15.91 ~ 17.36lb-ft)
H(1) :9.80 ~ 11.76N.m (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)
I(1) :9.80 ~ 11.76N.m (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)
J(1) :9.80 ~ 11.76N.m (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)
K(4) :9.80 ~ 11.76N.m (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)
L(1):21.56 ~ 26.46N.m (2.2 ~ 2.7kgf.m, 15.91 ~ 19.53lb-ft) - New bolt

(6) The firing and/or blow out test should not be performed within 30 minutes after the timing chain cover was

assembled.

23. Install the water pump pulley (A).

Tightening torque :
7.84 ~ 9.80N.m(0.8 ~ 1.0kgf.m, 5.78 ~ 7.23lb-ft)

24. Install the drive belt auto tensioner (A).

Tightening torque :
Bolt(B):81.39 ~ 85.32N.m (8.3 ~ 8.7kgf.m, 60.03 ~ 62.93lb-ft)
Bolt(C):17.64 ~ 21.56N.m (1.8 ~ 2.2kgf.m, 13.02 ~ 15.91lb-ft)

25. Install the drive belt idler (A).

Tightening torque :
52.92 ~ 57.82N.m(5.4 ~ 5.9kgf.m, 39.06 ~ 42.67lb-ft)

26. Lower the engine assembly by using the jack.

27. Using SST (09231-3C100), install timing chain cover oil seal.

28. Using SST (09231-3C300) install the crankshaft damper pulley (A).

Tightening torque :
284.2~303.8N.m (29.0~31.0kgf.m, 209.76~224.22lb-ft)

29. Install the drive belt (A).

Crankshaft pulley → A/C pulley → idler pulley → alternator pulley → water pump pulley → P/S pump pulley→
tensioner pulley.
Rotate auto tensioner arm in the counterclockwise moving auto tensioner pulley bolt with wrench.
After putting belt on auto tensioner pulley, release the auto tensioner pulley slowly.

30. Install the cylinder head cover.

(1) The hardening sealant located on the upper area between timing chain cover and cylinder head should be

removed before assembling cylinder head cover.

(2) After applying sealant (TB1217H), it should be assembled within 5 minutes.

Bead width: 2.5mm(0.1in.)

(3) The firing and/or blow out test should not be performed within 30 minutes after the cylinder head cover was

assembled.

(4) Install the cylinder head cover bolts as following method.

Tightening torque :
9.80 ~ 11.76N.m (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)