Kia Carnival (2007 year). Manual — part 106
2007 > 2.7L V6 GASOLINE >
SPECIFICATION
Engine type
µ 2.7
Manual transaxle type
M5GF2
Gear ratio
1st
3.615
2nd
1.931
3rd
1.969
4th
1.273
5th
0.974
Reverse
3.416
Final gear ratio
5.071
3.737
T/M oil capacity(
ℓ)※
1.9 liter (2.0077US qt, 1.6718mp qt)
※ The quantity in the chart above is for the reference. The actual filling quantity of the automatic transaxle fluid must
be set according to 'INSPECTION' or 'REPLACEMENT' procedure of the automatic transaxle fluid.
Recommended transaxle oil
SAE75W/85 or API GL-4
Check&Replenishment
Every one year or every 100,000km
Replacement
Private use
Normal use
No service required
Severe use(
※)
Every 100,000 Km
Business use
※ Severe use(marked '※') is defined as:
1. Driving on rough road(bumpy road, gravel road, snowy road, unpaved road etc.).
2. Driving on mountain road, ascent/descent.
3. Repetition of short distance driving.
4. More than 50% operation in heavy city traffic during hot weather above 32°C(89.6°F).
5. Police car, Taxi, Commercial type operation or trailer towing, etc.
TIGHTENING TORQUE
Item
Nm
kgf.m
lb-ft
Oil drain plug
30~35
3.0~3.5
21.7~25.3
Oil filler plug
30~35
3.0~3.5
21.7~25.3
Back up lamp switch
30~35
3.0~3.5
21.7~25.3
Control shaft assembly
10~12
1.0~1.2
7.2~8.7
Select lever
43~55
4.3~5.5
31.1~39.8
Shift link assembly
43~55
4.3~5.5
31.1~39.8
Transaxle mounting bracket assembly
65~85
6.5~8.5
47.0~61.5
Transaxle and enging mounting bolt
65~85
6.5~8.5
47.0~61.5
SERVICE STANDARD
Item
Specification [mm(inch)]
Differential end play
0.15T-0.20T (0.0059T~0.0079T)
Input shaft end play
0.05T-0 (0.0020T~0)
1st output shaft end play
0.05T-0.10T (0.0020T~0.0039T)
2nd output shaft end play
0.05T-0.10T (0.0020T~0.0039T)
1st gear end play
0.135T-0.435T (0.0053T~0.0171T)
2nd gear end play
0.230T-0.430T (0.0091T~0.0169T)
3rd gear end play
0.142T-0.472T (0.0056T~0.0186T)
4th gear end play
0.230T-0.430T (0.0091T~0.0169T)
5th gear end play
0.125T-0.305T (0.0049T~0.0120T)
Reverse gear end play
0.135T-0.345T (0.0053T~0.0136T)
LUBRICANTS
Item
Lubricant
Quantity
Transaxle input shaft splin
CASMOLY L9508
0.2 gr.
Transaxle case gasket
LOCTITE 587
As required
Concentric slave cylinder assembly
KLUBER 9R100
As reguired
Manual Transaxle System
2007 > 2.7L V6 GASOLINE >
SERVICE ADJUSTMENT PROCEDURE
Transmission oil inspection and replacement
1. After parking the vehicle on a plain, stop the engine.
2. After removing the oil filler plug and washer, inspect the manual transaxle fluid condition and quantity.
3. If the manual transaxle fluid is contaminated, drain it out by removing the oil drain plug.
4. Tighten the new oil drain plug and feed manual transaxle fluid to a proper level.
TORQUE:
29.4~34.4 Nm(3.0~3.5kgf.m, 21.7~25.3lb-ft)
Oil type: SAE75W/85
Oil quantity:
1.9 liter(2.0077 US qt, 1.6718 lmp qt)
5. Retighten the oil filler plug with a new washer.
TORQUE:
29.4~34.4 Nm(3.0~3.5kgf.m, 21.7~25.3lb-ft)
Back up lamp switch inspection
1. Disconnect the back up lamp switch connector(B).
2. Inspect the continuity of the switch. When the shift lever is located in reverse range, it should be applied an electric
current.
3. Replace the back up lamp switch, if necessary.
TORQUE:
29.4~34.4 Nm(3.0~3.5kgf.m, 21.7~25.3lb-ft)
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