Chrysler Stratus Convertible. Manual — part 160

Fig. 92 Lower Floor Distribution Housing

1 – FLOOR DISTRIBUTION HOUSING
2 – HEATER DISTRIBUTION HOUSING

Fig. 93 Heater Core Cover

1 – HEATER DISTRIBUTION HOUSING
2 – HEATER CORE COVER

Fig. 94 Heater Core Cover Removal

1 – HEATER CORE COVER

Fig. 95 Slide Out Core

1 – HEATER CORE

Fig. 96 Temperature Door Lever Link

1 – TEMPERATURE DOOR LEVER LINK
2 – MOUNTING SCREW

Fig. 97 Temperature Door Lever Link Removal

1 – TEMPERATURE DOOR LEVER LINK

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HEATING AND AIR CONDITIONING

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DISASSEMBLY AND ASSEMBLY (Continued)

(30) Remove

mode

motor

cam

from

housing

(Fig. 101) and (Fig. 102).

(31) From panel door access, using a long thin

screwdriver, push in release tang on panel door gear
(Fig. 103).

(32) Remove panel door gear from housing.
(33) Line up slots on panel door lever link. Remove

panel door lever link from housing (Fig. 104).

Fig. 98 Floor Door Gear

1 – FLAT BLADE PRY TOOL
2 – FLOOR DOOR GEAR

Fig. 99 Align Slots

1 – FLOOR DOOR LEVER LINK

Fig. 100 Remove Lever Link

1 – FLOOR DOOR LEVER

Fig. 101 Mode Motor Cam

1 – DEFROST DOOR LEVER LINK
2 – PANEL DOOR LEVER
3 – PANEL DOOR LEVER LINK
4 – MODE CAM
5 – DEFROST DOOR LEVER

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HEATING AND AIR CONDITIONING

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DISASSEMBLY AND ASSEMBLY (Continued)

(34) Unsnap defrost door lever link from housing

(Fig. 105).

(35) Remove defrost door seal from housing.
(36) Remove A/C housing rear cover half from

front half (Fig. 106).

(37) Remove defrost door from housing (Fig. 107).
(38) Depress retaining clip at temperature control

door, remove temperature control door (Fig. 108).

(39) Unsnap panel door from rear half of housing.

Remove door from housing.

(40) Unsnap floor door from front half of housing.

Remove door from housing (Fig. 109).

ASSEMBLE

(1) Install floor, panel, temperature, and defrost

doors in housings.

Fig. 102 Mode Motor Cam Removal

1 – MODE CAM

Fig. 103 Panel Door Gear Release

1 – FLAT BLADE PRY TOOL
2 – PANEL DOOR

Fig. 104 Panel Door Lever Link

1 – PANEL DOOR LEVER LINK

Fig. 105 Defrost Door Lever Link

Fig. 106 Front And Rear Housing Halves

1 – REAR COVER
2 – FRONT COVER

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HEATING AND AIR CONDITIONING

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DISASSEMBLY AND ASSEMBLY (Continued)

(2) Position front A/C housing half to rear half.

Install retaining screws.

(3) Install defrost door seal.
(4) Snap defrost door lever link to door.
(5) Install panel door lever link. Install panel door

lever gear.

(6) Install mode motor cam.
(7) Install floor door lever link.
(8) Install floor door lever gear.
(9) Install temperature door lever gear.
(10) Install temperature door lever link.
(11) Slide heater core into housing. Install cover.
(12) Install lower distribution housing and clips.
(13) Install styrofoam to evaporator. Install evapo-

rator into the evaporator housing.

(14) Install upper cover to evaporator housing.
(15) Install seal around evaporator tube inlet.

(16) Install evaporator probe into evaporator and

housing.

(17) Install blower motor and resistor.
(18) Install air inlet housing to evaporator hous-

ing.

(19) Install evaporator housing to heat/distribution

housing.

(20) Install mode motor.

SPECIFICATIONS

A/C APPLICATION TABLE

COMPRESSOR

DESCRIPTION
Displacement per Revolution . . . 85.7 cc/rev (5.2 cu.

in./rev.)

Maximum Allowable rpm . . . . . . . . . . . . 12000 rpm
Maximum Allowable Continuous rpm . . 10000 rpm
Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . R-134A
Oil . . . . . . . . . . . . . . . SP15PAG 150cc (5.08 fl. oz.)
Weight . . . . . . . . . . . . 39.2 N·m (8.82 lbs., 4.0 kgf.)

CLUTCH

DESCRIPTION
Rated Voltage . . . . . . . . . . . . . . . . . . . . . . . 12 VDC
Minimum Breakaway Torque . . . . . . . . . . 31.4 N·m

(23 ft. lbs., 3.2 Kgf.m) at 12VDC

Minimum Engagement Voltage . . . 7.5 AT AIR GAP

0.5 mm REF

Power Consumption . . . . . . . . . . . 50 WATTS MAX.
Pulley Diameter . . . . . . . . . . 110 mm DIA. (4.3 in.)
Weight . . . . . . . . . . . 18.9 N·m (4.23 lbs., 1.92 Kgf.)
Clutch Type . . . . . . . . . . . . . . . . . . . . . . . Standard

Fig. 107 Defrost Door Removal

1 – DEFROST DOOR

Fig. 108 Temperature Control Door Removal

1 – FLAT BLADE PRY TOOL
2 – TEMPERATURE CONTROL DOOR

Fig. 109 Floor Door Removal

1 – FLOOR DOOR

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HEATING AND AIR CONDITIONING

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DISASSEMBLY AND ASSEMBLY (Continued)