Daewoo Musso. Manual — part 296
TRANSFER CASE (PART TIME 4408) 5D1-23
3. Specific Inspection
l
Referring to normal gear tooth face, specifically inspect
the uneven wear and chips of gear tooth.
Replace or repair if necessary.
4. Inspection of Contact Patterns
Description
Normal
Abnormal
Normal Wear
End Face Wear
Traveling Face Wear
Upper Face Wear
Lower Face Wear
5D1-24 TRANSFER CASE (PART TIME 4408)
Description
Repair
Description
Repair
Corner chip
at drive face
Edge chip
at drive face
Corner chip
at coast face
Side edge chip
at drive face
Chip within
contact pattern
Chip completely
through tooth
TRANSFER CASE (PART TIME 4408) 5D1-25
Electric Shift Cam Parts
1. Insert the spacer into torsion spring.
2. Insert the end of the shift shaft into the spacer smoothly.
100
Electric Shift Cam
101
Torsion Spring
102
Spacer
103
Shift Shaft
Assembly Procedure
General Information
1. Use special tools during assembly of oil seals and bearings.
2. Lubricate bearings, oil seals and bushings before assembly.
105
Case Assembly
106
Oil Seal
107
Retaining Ring
108
Ball Bearing
109
Pin
110
Ring Gear
111
Case
106
Oil Seal
109
Pin
110
Ring Gear
111
Case
Transfer Case
1. If the ring gear was removed, align the outer diameter of
the new replaced ring gear with transfer case and assemble
it.
2. Insert the pin.
3. Insert the ball bearing to the case and install the retaining
ring.
4. Install the new oil seal by pressing into the case.
5. Make sure that all parts are correctly and firmly installed
into the case.
5D1-26 TRANSFER CASE (PART TIME 4408)
101
Torsion Spring
102
Spacer
103
Shift Shaft
3. Slide the torsion spring and spacer to the left of the shift
shaft and position the end of the first spring to fix on the
drive tang.
4. Push the end of the second spring to right and fix it on the
drive tang.
101
Torsion Spring
102
Spacer
103
Shift Shaft
5. Push the torsion spring and spacer together back them
completely.
6. Slide the electric shift cam onto the shift shaft.
7. Install the electric shift cam assembly into the transfer case
after installation of the shift fork.
101
Torsion spring
102
Spacer
103
Shift Shaft
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