Chery Tiggo 5 (T21). Service manual — part 189
17–
10
17
Bearing Remover
Punch
Puller
RCH0000011
RCH0000015
RCH0000059
17–
11
17
General Tools
Transmission Carrier
Engine Equalizer
Hydraulic Press
RCH0000005
RCH0000026
RCH0000012
17–
12
17
DIAGNOSIS & TESTING
Problem Symptoms Table
HINT:
Use the table below to help determine the cause of problem symptoms. Check each suspected area in
sequence. Repair or replace the faulty components, or adjust as necessary.
Symptom
Suspected Area
See page
Noise
Oil level (too low)
Oil wrong grade
Gear (worn or damaged)
-
Bearing (worn or damaged)
-
Gear thrust position and clearance
improper
-
Oil leakage
Drain plug
-
Drain plug gasket
-
Differential oil seal
Joint surface damaged and not trimmed in
time
-
Hard shifting or impossible to shift
Oil level (too low)
Gear (worn or damaged)
-
Synchronizer ring (worn or damaged)
-
Shift key spring (worn or damaged)
-
Jumps out of gear
Detent ball spring
-
Shift fork (worn)
Gear (worn or damaged)
-
Bearing (worn or damaged)
-
Bearing irregular damaged
Lubricant contains metal impurities
-
Insufficient lubrication or lubricant does not
conform to standard
-
Irregular bearing
-
Release fork makes a "click" sound when
clutch pedal is depressed
Insufficient lubrication at joint surface of
release fork and hydraulic sub cylinder or
joint surface of release fork and ball joint
housing
-
No shift
Shift drive train (loose)
-
Driver rocker arm (loose)
-
17–
13
17
On-vehicle Inspection
Transmission Oil
Check transmission oil level.
1. Raise the vehicle with a lifter
2. Remove the transmission retaining plug and washer.
3. Check if oil level is at the opening of retaining plug.
Transmission oil type:
GL-4
Viscosity:
75W-90
Standard capacity:
2.2 L ± 0.1 L
CAUTION
To guarantee the service quality of transmission, perform operations carefully and keep each component
of transmission clean.
Select appropriate or special tools.
Transmission can achieve a good operation condition only when strictly performing service according to
the technical requirements of assembly or adjustment.
WARNING
Be sure to wear necessary safety equipment to prevent accidents.
Check if safety lock of lifter is locked when performing vehicle lift repair and inspection.
CAUTION
An excessively large or small amount of oil may affect proper functioning of transmission.
After filling oil, run the vehicle, and then check the oil level.
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