Toyota FJ Cruiser (GSJ 10, 15 series). Manual — part 151

1GR-FE ENGINE MECHANICAL – CAMSHAFT

EM–37

EM

IGNITION COIL

CYLINDER
HEAD COVER
SUB-ASSEMBLY
LH

SEAL
WASHER

IGNITION
COIL

GASKET

CYLINDER
HEAD COVER
SUB-ASSEMBLY

GASKET

NO. 1 CHAIN TENSIONER
ASSEMBLY

TIMING CHAIN
COVER PLATE

N*m (kgf*cm, ft*lbf) : Specified torque

Non-reusable part

10 (102, 7.4)

GASKET

9.0 (92, 80 in.*lbf)

x2

9.0 (92, 80 in.*lbf)

9.0 (92, 80 in.*lbf)

10 (102, 7.4)

x3

9.0 (92, 80 in.*lbf)

10 (102, 7.4)

x3

x3

x3

10 (102, 7.4)

9.0 (92, 80 in.*lbf)

x4

x3

x3

x7

x7

A126426E01

EM–38

1GR-FE ENGINE MECHANICAL – CAMSHAFT

EM

NO. 3 CAMSHAFT BEARING CAP

NO. 3 CAMSHAFT
BEARING CAP

NO. 2 CAMSHAFT

NO. 2 CHAIN

CAMSHAFT TIMING GEAR

NO. 2 CHAIN TENSIONER ASSEMBLY

NO. 1 CHAIN SUB-ASSEMBLY

CAMSHAFT TIMING
GEAR ASSEMBLY

NO. 1 CAMSHAFT

NO. 1 CAMSHAFT BEARING CAP

N*m (kgf*cm, ft*lbf) : Specified torque

100 (1,020, 74)

x3

19 (194, 14)

100 (1,020, 74)

9.0 (92, 80 in.*lbf)

9.0 (92, 80 in.*lbf)

x3

24 (245, 18)

NO. 2 CAMSHAFT BEARING CAP

For Bank 1:

24 (245, 18)

A126427E01

1GR-FE ENGINE MECHANICAL – CAMSHAFT

EM–39

EM

NO. 4 CAMSHAFT BEARING CAP

NO. 3 CAMSHAFT SUB-ASSEMBLY

NO. 2 CAMSHAFT BEARING CAP

CAMSHAFT TIMING
GEAR ASSEMBLY

CAMSHAFT TIMING GEAR

NO. 2 CHAIN

NO. 4 CAMSHAFT SUB-ASSEMBLY

NO. 3 CAMSHAFT
BEARING CAP

NO. 3 CAMSHAFT BEARING CAP

NO. 3 CHAIN TENSIONER ASSEMBLY

NO. 1 CHAIN
SUB-ASSEMBLY

N*m (kgf*cm, ft*lbf) : Specified torque

19 (194, 14)

x3

x3

9.0 (92, 80 in.*lbf)

9.0 (92, 80 in.*lbf)

24 (245, 18)

100 (1,020, 74)

For Bank 2:

24 (245, 18)

A126428E01

EM–40

1GR-FE ENGINE MECHANICAL – CAMSHAFT

EM

REMOVAL

1.

DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL

2.

DRAIN ENGINE COOLANT (See page

CO-3

)

3.

REMOVE V-BANK COVER (See page

ES-428

)

4.

REMOVE AIR CLEANER ASSEMBLY (See page

ES-

429

)

5.

REMOVE THROTTLE BODY BRACKET (See page

FU-11

)

6.

REMOVE OIL BAFFLE PLATE (See page

FU-11

)

7.

REMOVE NO. 1 SURGE TANK STAY (See page

FU-11

)

8.

REMOVE NO. 2 SURGE TANK STAY (See page

FU-12

)

9.

REMOVE INTAKE AIR SURGE TANK (See page

FU-

12

)

10. REMOVE IGNITION COIL ASSEMBLY (See page

IG-8

)

11. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

(a) Remove the 10 bolts, 3 seal washers, 2 nuts,

cylinder head cover and gasket.

12. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

LH
(a) Remove the 10 bolts, 3 seal washers, 2 nuts,

cylinder head cover and gasket.

13. SET NO. 1 CYLINDER TO TDC/COMPRESSION

(a) Turn the crankshaft pulley until its groove and the

"0" timing mark of the timing chain cover are
aligned.

A072943E01

A076503E01

A076530E01