Subaru Legacy (2005 year). Service manual — part 645
5MT-27
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
18675AA000
DIFFERENTIAL
SIDE OIL SEAL
INSTALLER
Used for installing differential side retainer oil
seal.
398507703
DUMMY COLLAR
• Used for installing input shaft holder oil seal.
• For dual-range model.
398663600
PLIERS
• Used for removing and installing input shaft
snap ring.
• For dual-range model.
499757001
SNAP RING GUIDE
• Used for installing snap ring (OUT 25).
• For dual-range model.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
REMARKS
ST18675AA000
ST-398507703
ST-398663600
ST-499757001
5MT-28
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
2. GENERAL TOOL
899474100
EXPANDER
• Used for removing and installing snap ring.
• For dual-range model.
899580100
INSTALLER
• Used for pressing ball bearings into input
shaft.
• For dual-range model.
399513600
INSTALLER
• Used for pressing ball bearings into input
shaft.
• For dual-range model.
398791700
STRAIGHT PIN
REMOVER
Used for removing and installing straight pin.
TOOL NAME
REMARKS
Circuit tester
Used for measuring resistance, voltage and ampere.
TORX
®
BIT T70
Used for removing and installing transmission gear oil drain
plug.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
REMARKS
ST-899474100
ST-899580100
ST-399513600
ST-398791700
5MT-29
MANUAL TRANSMISSION AND DIFFERENTIAL
Transmission Gear Oil
2. Transmission Gear Oil
A: INSPECTION
1) Park the vehicle on a level surface.
2) Turn the ignition switch to OFF, and wait until the
engine cools.
3) Remove the oil level gauge and wipe it clean.
4) Reinsert the level gauge all the way. Be sure that
the level gauge is correctly inserted and in the
proper direction.
5) Pull out the oil level gauge again, and check the
oil level. If it is below the lower level, add oil through
the oil level gauge hole to bring the level up to the
upper level.
B: REPLACEMENT
1) Pull out the oil level gauge.
2) Lift-up the vehicle.
3) Using TORX
®
BIT T70, remove the drain plug.
Drain transmission gear oil completely.
CAUTION:
Immediately after the vehicle running, the
transmission gear oil is very hot. Be careful not
to burn yourself.
4) Using TORX
®
BIT T70, tighten the transmission
gear oil drain plug after draining transmission gear
oil.
NOTE:
Use a new gasket.
Tightening torque:
70 N
⋅
m (7.1 kgf-m, 51.6 ft-lb)
5) Lower the vehicle.
6) Pour gear oil through the gauge hole.
Recommended gear oil:
GL-5 (75W-90) or equivalent
Gear oil capacity:
Single-range model
3.5
2 (3.7 US qt, 3.1 Imp qt)
Dual-range model
4.0
2 (4.2 US qt, 3.5 Imp qt)
7) Check the level of transmission gear oil.
CAUTION:
The level should be within the specified range
marked on the gauge.
(A) Oil level gauge
(B) Upper level
(C) Lower level
PM-00030
(B)
(C)
(A)
(A) Drain plug
(B) Gasket
MT-00061
(A)
(B)
5MT-30
MANUAL TRANSMISSION AND DIFFERENTIAL
Manual Transmission Assembly
3. Manual Transmission As-
sembly
A: REMOVAL
1) Open the front hood fully, and support with stay.
2) Disconnect the ground cable from battery.
3) Drain transmission gear oil completely.
4) Remove the air intake chamber and air cleaner
case. <Ref. to IN(H4SO 2.0)-7, REMOVAL, Air In-
take Chamber.> <Ref. to IN(H4SO 2.0)-5, REMOV-
AL, Air Cleaner Case.>
5) Remove the air intake chamber stay.
6) Disconnect the following connectors:
(1) Neutral position switch connector
(2) Back-up light switch connector
(3) High-low switch connector (Dual-range
model)
7) Remove the snap pin and clevis pin from drive
select cable. (Dual-range model)
8) Remove the drive select cable on transmission
side. (Dual-range model)
9) Remove the starter. <Ref. to SC(H4SO 2.0)-6,
REMOVAL, Starter.>
10) Remove the operating cylinder from transmis-
sion.
11) Remove the pitching stopper.
MT-00062
MT-00063
(A) Snap pin
(B) Clevis pin
(C) Drive select cable
MT-00066
( A )
( B )
( C )
CL-00253
MT-00069
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст